Discovery 2. Manual — part 309

WIPERS AND WASHERS

REPAIRS

84-29

Motor - wiper - rear screen

$% 84.35.12

Remove

1. Remove spare wheel from taildoor.
2. Remove tail door trim casing.

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DOORS, REPAIRS, Trim casing - tail

door.

3. Remove tail door water shedder.
4. Disconnect washer tube

5. Raise nut cover, remove nut and release wiper

arm.

6. Remove spindle nut and flat washer and

discard rubber seal.

7. Disconnect taildoor harness multiplug from

wiper motor.

8. Remove 2 bolts securing wiper motor to tail

door.

9. Remove wiper motor.

Refit

1. Position wiper motor to door and secure with

bolts.

2. Connect tail door harness multiplug to wiper

motor.

3. Fit rubber seal, flat washer and spindle nut.

Tighten spindle nut to 3 Nm (2.2 lbf.ft).

4. Position wiper arm to tail door and connect

washer tube.

5. Tighten wiper arm nut to 20 Nm (15 lbf.ft) and

fit nut cover.

6. Fit tail door water shedder.
7. Fit tail door trim casing.

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DOORS, REPAIRS, Trim casing - tail

door.

8. Fit spare wheel to tail door.

WIPERS AND WASHERS

84-30

REPAIRS

Switch - wiper - rear - up to 03MY

$% 84.35.33

Remove

1. Carefully remove switch from instrument cowl.
2. Disconnect multiplug and remove switch.

Refit

1. Position new switch and connect multiplug.
2. Carefully push switch into instrument cowl.

Switch - wiper - rear - from 03MY

$% 843533

Remove

1. Remove 2 screws securing instrument cowl to

fascia and release the cowl from the retaining
clips.

2. Disconnect multiplug from the rear wiper

switch.

3. Remove the rear wiper switch from the

instrument cowl.

Refit

1. Fit and secure the rear wiper switch to the

instrument cowl and connect the multiplug.

2. Fit the instrument cowl to the fascia and secure

with screws.

CHARGING AND STARTING

REPAIRS

86-1-1

CHARGING AND STARTING

REPAIRS

Alternator - diesel

$% 86.10.02

Remove

1. Remove auxiliary drive belt.

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CHARGING AND STARTING,

REPAIRS, Belt - auxiliary drive.

2. Release cover and remove nut securing lead

to alternator.

3. Disconnect alternator multiplug.

4. Remove bolt (LH thread) and remove auxiliary

drive belt tensioner.

5. Remove bolt securing support stay to

alternator.

6. Release clip and disconnect oil drain hose from

vacuum pump.

7. Disconnect vacuum pump oil supply pipe from

cylinder head and discard 'O' ring.

8. Remove bolt securing alternator and release

from mounting bracket.

9. Disconnect vacuum hose from vacuum pump.

10. Remove alternator. Take care not to damage

radiator cooling fins.

11. Remove 4 bolts, and remove vacuum pump

from alternator.

CAUTION: Always fit plugs to open
connections to prevent contamination.

CHARGING AND STARTING

86-1-2

REPAIRS

Refit

1. Clean mating faces of alternator and vacuum

pump.

2. Fit vacuum pump to alternator and tighten

bolts to 8 Nm (6 lbf.ft).

3. Position alternator to engine and connect

multiplug.

4. Connect vacuum hose and oil drain hose to

vacuum pump and secure clips.

5. With assistance align alternator to mounting

bracket and fit but do not tighten bolt.

6. Fit bolt securing support stay to alternator and

tighten to 25 Nm (18 lbf.ft) .

7. Tighten bolt securing alternator to mounting

bracket to 45 Nm (33 lbf.ft).

8. Using new 'O' ring, connect oil supply pipe to

cylinder head and tighten to 10 Nm (7 lbf.ft).

9. Connect lead to alternator and tighten nut to 6

Nm (4.4 lbf.ft).

10. Fit auxiliary drive belt tensioner and tighten bolt

to 50 Nm (37 lbf.ft).

11. Fit auxiliary drive belt.

+

CHARGING AND STARTING,

REPAIRS, Belt - auxiliary drive.