Discovery 2. Manual — part 389
TORQUE WRENCH SETTINGS
06-7
Manifolds and exhaust systems - V8
Clutch
TORQUE DESCRIPTION
METRIC
IMPERIAL
Intermediate pipe/silencer nuts
25 Nm
(18 lbf.ft)
Inlet manifold bolts - initial tighten
10 Nm
(7 lbf.ft)
Inlet manifold gasket clamp bolts
18 Nm
(13 lbf.ft)
Inlet manifold bolts - final tighten
51 Nm
(38 lbf ft)
Tail pipe
25 Nm
(18 lbf.ft)
Coolant outlet pipe
22 Nm
(16 lbf.ft)
Front pipe flange nuts
30 Nm
(22 lbf.ft)
Exhaust manifold
55 Nm
(40 lbf.ft)
TORQUE DESCRIPTION
METRIC
IMPERIAL
Clutch bleed screw
9 Nm
(7 lbf.ft)
Clutch cover nuts Td5
25 Nm
(18 lbf.ft)
Clutch cover bolts V8
40 Nm
(30 lbf.ft)
Clutch master cylinder to pedal box
25 Nm
(18 lbf.ft)
Hydraulic pipe union
18 Nm
(13 lbf.ft)
Clutch release bearing pivot point bolt
8 Nm
(6 lbf.ft)
Slave cylinder
25 Nm
(18 lbf.ft)
TORQUE WRENCH SETTINGS
06-8
Manual gearbox - R380
Transfer box - LT230SE
Note: † New Patchlok nut must be fitted.
TORQUE DESCRIPTION
METRIC
IMPERIAL
Bias plate bolts
25 Nm
(18 lbf.ft)
Gearbox to engine bolts
45 Nm
(33 lbf.ft)
Coolant pipe housing bolts
25 Nm
(18 lbf.ft)
Breather pipe banjo bolt
15 Nm
(11 lbf.ft)
Gear lever extension clamp bolt
25 Nm
(18 lbf.ft)
Gearbox mounting bolts
85 Nm
(63 lbf.ft)
Gearbox mounting nuts
48 Nm
(37 lbf.ft)
Seal housing bolts
18 Nm
(13 lbf.ft)
Bearing sleeve bolts
25 Nm
(18 lbf.ft)
Fork bolt
7 Nm
(5.2 lbf.ft)
Reverse light switch
24 Nm
(18 lbf.ft)
Extension housing bolts
25 Nm
(18 lbf.ft)
Gear selector housing bolts
25 Nm
(18 lbf.ft)
Oil pump to housing Torx screws
6 Nm
(4.4 lbf.ft)
Gear change lever yoke Allen screw
25 Nm
(18 lbf.ft)
5th gear stake nut
350 Nm
(258 lbf.ft)
Spool retainer bolts
8 Nm
(6 lbf.ft)
Centre plate detent spring and ball Torx screw
25 Nm
(18 lbf.ft)
Selector lever to housing bolts
25 Nm
(18 lbf.ft)
Clutch \ Bell housing bolts
73 Nm
(54 lbf.ft)
TORQUE DESCRIPTION
METRIC
IMPERIAL
High/low selector cable
30 Nm
(22 lbf.ft)
Bottom plate bolts
25 Nm
(18 lbf.ft)
Transfer box to gearbox
45 Nm
(33 lbf.ft)
Rear cover plate
25 Nm
(18 lbf.ft)
Differential lock warning lamp switch locknut - Up to 03 MY
11 Nm
(8 lbf.ft)
Differential lock warning lamp switches - 03 MY onwards
25 Nm
(18 lbf.ft)
Drive flange nut
148 Nm
(109 lbf.ft)
Output shaft housing
45 Nm
(33 lbf.ft)
Oil temperature sensor
42 Nm
(31 lbf.ft)
Inhibitor switch to transfer box
26 Nm
(19 lbf.ft)
Intermediate shaft nut †
88 Nm
(65 lbf.ft)
Side cover bolts
25 Nm
(18 lbf.ft)
Bearing retaining nut
72 Nm
(53 lbf.ft)
Output flange nut
162 Nm
(119 lbf.ft)
Selector housing bolts
25 Nm
(18 lbf.ft)
Bearing housing/cover bolts
25 Nm
(18 lbf.ft)
TORQUE WRENCH SETTINGS
06-9
Automatic gearbox - ZF4HP22/24
Propeller shafts
Axles
TORQUE DESCRIPTION
METRIC
IMPERIAL
Selector lever to selector shaft nut
26 Nm
(19 lbf.ft)
Starter inhibitor switch bolts
10 Nm
(7 lbf.ft)
Engine to torque converter bolts - Td5 & V8
50 Nm
(37 lbf.ft)
Closing plate to gearbox housing bolt - V8
7 Nm
(5.2 lbf.ft)
Fluid pump to intermediate plate bolts
10 Nm
(7 lbf.ft)
Intermediate plate Allen plugs (M14)
40 Nm
(30 lbf.ft)
Intermediate plate Allen plugs (M20)
50 Nm
(37 lbf.ft)
Oil cooler adaptors
42 Nm
(31 lbf.ft)
Extension housing bolts
25 Nm
(18 lbf.ft)
Oil sump to gearbox housing bolts
8 Nm
(6 lbf.ft)
Oil filter Torx screws
8 Nm
(6 lbf.ft)
Oil pick-up tube Torx screw
8 Nm
(6 lbf.ft)
Parking pawl guide Torx screw
10 Nm
(7 lbf.ft)
Pressure regulator to valve body assembly
8 Nm
(6 lbf.ft)
Lock-up solenoid valve, retaining fork Torx screw
8 Nm
(6 lbf.ft)
Lock-up solenoid valve assembly to valve body Torx screws
8 Nm
(6 lbf.ft)
Gearbox bell housing (intermediate plate and converter housing to gearbox casing)
bolts
46 Nm
(34 lbf.ft)
Speed sensor bracket screws
8 Nm
(6 lbf.ft)
TORQUE DESCRIPTION
METRIC
IMPERIAL
Propeller shaft to transfer gearbox
47 Nm
(35 lbf.ft)
Propeller shaft to differential
47 Nm
(35 lbf.ft)
Propeller shaft to flexible coupling
76 Nm
(56 lbf.ft)
Flexible coupling to differential
76 Nm
(56 lbf.ft)
TORQUE DESCRIPTION
METRIC
IMPERIAL
Differential to axle bolts
55 Nm
(40 lbf.ft)
Hub to axle bolts
100 Nm
(74 lbf.ft)
Pinion flange bolt
100 Nm
(74 lbf.ft)
Drive shaft nut
490 Nm
(360 lbf.ft)
TORQUE WRENCH SETTINGS
06-10
Steering
TORQUE DESCRIPTION
METRIC
IMPERIAL
Drag link to drop arm
80 Nm
(59 lbf.ft)
Track rod to steering knuckle
125 Nm
(92 lbf.ft)
Tension collet to steering knuckle
5 Nm
(3.7 lbf.ft)
Steering damper
125 Nm
(92 lbf.ft)
Steering knuckle to axle yoke upper ball joint
110 Nm
(81 lbf.ft)
High pressure pipe union
20 Nm
(15 lbf.ft)
Drag link/track rod M8 bolts
22 Nm
(16 lbf.ft)
Drag link/track rod M10 bolts
33 Nm
(24 lbf.ft)
Steering box
90 Nm
(66 lbf.ft)
Universal joint to intermediate shaft
25 Nm
(18 lbf.ft)
Panhard rod
230 Nm
(170 lbf.ft)
Steering box output shaft
88 Nm
(65 lbf.ft)
Drop arm
240 Nm
(177 lbf.ft)
Auxiliary housing bolts
40 Nm
(30 lbf.ft)
Auxiliary housing nut
10 Nm
(7 lbf.ft)
PAS pump - V8
22 Nm
(16 lbf.ft)
PAS pump pipe bracket bolt
22 Nm
(16 lbf.ft)
Jockey pulley bolt
50 Nm
(37 lbf.ft)
PAS pump adaptor pipe
10 Nm
(7 lbf.ft)
PAS pump to coolant pump bolts - Td5
25 Nm
(18 lbf.ft)
Steering column to fascia
25 Nm
(18 lbf.ft)
Universal joint to steering box
25 Nm
(18 lbf.ft)
Ball joint to swivel hub
77 Nm
(57 lbf.ft)
PAS pump pulley
22 Nm
(16 lbf.ft)
Steering wheel nut
43 Nm
(32 lbf.ft)
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