Discovery 2. Manual — part 398
MAINTENANCE
PROCEDURES
10-19
Front and rear axle
WARNING: Avoid excessive skin contact with
mineral oil. Mineral oils remove the natural fats
from the skin, leading to dryness, irritation and
dermatitis.
Replace oil
1. Place a suitable container beneath differential
housing of axle to be drained.
2. Clean area around oil filler/level and drain
plugs.
3. Remove oil filler/level plug.
4. Remove and discard 'O' ring from oil filler/level
plug.
5. Remove oil drain plug, allow oil to drain.
6. Remove all traces of Loctite from threads of oil
drain plug.
7. Apply Loctite 290 to threads of oil drain plug.
8. Fit axle drain plug and tighten to 64 Nm (47
lbf.ft).
9. Fill differential housing with recommended oil to
bottom of oil filler/level plug hole.
10. Lubricate a new 'O' ring with recommended oil
and fit to oil filler/level plug.
11. Fit axle filler/level plug and tighten to 10 Nm (7
lbf.ft).
12. Remove all traces of oil from differential
housing.
Propeller shafts
Lubricate
Rear shaft
1. Clean area around front universal joint grease
nipple.
2. Apply recommended grease to the grease
Front shaft
3. Remove blanking plug adjacent to sliding joint
from propeller shaft.
4. Screw a 1/4in UNF grease nipple into blanking
plug hole.
MAINTENANCE
10-20
PROCEDURES
5. Apply recommended grease to the grease
6. Remove grease nipple.
7. Fit blanking plug.
Anti-roll bar links
Check rear links
Rubber boots
Fixings
1. Check anti-roll bar links for free play.
2. Check rubber boots for splits, damage and
security.
Anti-roll bar mountings - front
1. Check condition of mounting rubbers and
Anti-roll bar mountings - rear
Fixings
Rubber mountings
1. Check condition of mounting rubbers and
MAINTENANCE
PROCEDURES
10-21
ACE actuators
Check
Actuator boots
1. Check ACE actuator gaiters for splits, damage
and clips for security.
ACE filter
Replace
1. Replace ACE filter.
MAINTENANCE
10-22
PROCEDURES
Brake hose, brake, fuel, ACE, clutch
pipes and unions/electrical harnesses
Check – General
1. Check brake servo hose for cracks, leaks and
chafing.
2. Check brake, clutch pipes and unions for
chafing, leaks and corrosion and that all pipes
and hoses are correctly routed and secure.
3. Check electrical harnesses for chafing and
damage.
Check – V8 engine fuel pipes
1. Check fuel pipes and unions for chafing, leaks
and corrosion and that all pipes and hoses are
correctly routed and secure.
Check – Diesel engine fuel pipes
1. Check fuel pipes and unions for chafing, leaks
and corrosion and that all pipes and hoses are
correctly routed and secure.
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