Discovery 2. Manual — part 693
BODY SEALING MATERIALS
MATERIALS AND APPLICATIONS
77-3-1
BODY SEALING MATERIALS
MATERIALS AND APPLICATIONS
Materials applications
1 Between panels - bolted
2 Panel edges - bolted
3 Between panels - spot welded
4 Panel edges - spot welded
5 Between panels - bonded
6 Panel edges - bonded
7 Clinch joints - type (a)
8 Clinch joints - type (b)
9 Clinch joints - type (c)
10 Gaps between panels - type (a)
11 Gaps between panels - type (b)
12 Lap joint
BODY SEALING MATERIALS
77-3-2
MATERIALS AND APPLICATIONS
Approved materials
The following is a table of materials approved by Land Rover for use during body repairs.
Description - Usage
Supplier
Part Number
Cavity waxes
Inner Cavity Wax (Amber)
3M
08901/11/21
Inner Cavity Wax (Transparent)
3M
08909/19/29
Cavity Wax
Croda
PW57
Engine bay waxes/lacquers
Astrolan Engine Bay Wax and Cosmetic Wax
Astors
DA3243/1
Engine Bay Cosmetic Wax/Lacquer
Croda
PW197
Engine Bay Cosmetic Wax/Lacquer
Dinol
4010
Miscellaneous materials
Aerosol Auto Adhesive (Trim) - impact adhesive for trim parts
3M
08080
Flexible Parts Repair Material - rubber modified polypropylene parts
3M
05900
Waterproof Cloth Tape - sealing panel apertures
3M
Y387/Y3998
Sound Dampening Foam
Gurit-Essex
Betacore 7999
Water Shedder Repair (Aerosol)
Teroson
Seam sealers
Body Caulking - type (b) gaps between panels
3M
08568
Bolted Panel Sealer - between bolted panels
3M
08572
Drip Chek Clear - bolted, spot welded and bonded panel edges; type (a) and
(b) gaps between panels; type (c) clinch joints
3M
08401
Drip Chek Heavy - type (b) gaps between panels; type (c) clinch joints
3M
08531
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges;
type (a) and (b) gaps between panels; type (b) clinch joints
3M
08684/89/94
Polyurethane Sealer (Sachet) - bolted panel edges; type (b) clinch joints
3M
08703/83/88
Sprayable Sealer - lap joints
3M
08800/23
Super Seam Sealer - lap joints; type (b) clinch joints
3M
08537
Weld Thru' Sealer - between spot welded panels
3M
08626
Betafill Clinch and Brushable Sealer - type (b) clinch joints
Gurit-Essex
10211/15/20
Clinch, Joint and Underbody Coating - lap joints
Gurit-Essex
10101/10707
Leak Chek Clear - between bolted panels; spot welded and bonded panel
edges; type (c) clinch joints; type (a) gaps between panels
Kent Industries
10075
Putty - type (b) gaps between panels
Kent Industries
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges;
between bonded panels; type (a) and (b) gaps between panels
PPG
6500
Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges;
between bonded panels; type (b) gaps between panels
Teroson
92
Terolan Light Seam Sealer - bolted, spot welded and bonded panel edges;
type (a) and (b) gaps between panels; between bonded panels; type (c)
clinch joints
Teroson
BODY SEALING MATERIALS
MATERIALS AND APPLICATIONS
77-3-3
Terolan Special Brushable Seam Sealer - lap joints
Teroson
Terostat Sprayable Seam Sealer - bolted, spot welded and bonded panel
edges; between bonded panels; type (b) gaps between panels
Teroson
9320
Terostat 1K PU Seam Sealer (SE 20) - type (a) and (b) gaps between panels;
spot welded and bonded panel edges
Teroson
Sealing Compound - bolted, spot welded and bonded panel edges; between
bonded panels; type (b) gaps between panels
Wurths
8901001/-/6
Structural adhesives
Automotive Structural Adhesive - between bonded panels; type (a) clinch
joints
3M
08122
Two Part Structural Epoxy - between bonded and spot welded panels; type
(a) clinch joints
Ciba-Geigy
XB5106/7
Underbody sealers
Body Schutz
3M
08861
Spray Schutz
3M
08877
Crodapol Brushable Underbody Sealer
Croda
PV75
Terotex Underseal (CP 02)
Teroson
9320
Underbody waxes
Bodyguard (Aerosol)
3M
08158/9
Underbody Wax
Croda
PW61
Underbody Wax
Dinol
Tectacote 205
Weld-through primers
Weld Thru' Coating
3M
05913
Zinc Spray
3M
09113
Zinc Rich Primer
ICI
P-565 634
Description - Usage
Supplier
Part Number
BODY SEALING MATERIALS
77-3-4
MATERIALS AND APPLICATIONS
Application equipment
Manufacturers and suppliers
Suitable application equipment is available from the following manufacturers and suppliers:
3M
Automotive Trades Group
3M UK Plc
3M House
PO Box 1
Market Place
Bracknell
Berks
RG 12 1JU
(
(01344) 858611
Cooper Pegler
Burgess Hill
Sussex
RH15 9LA
(
(014 446) 42526
SATA Spray Equipment
Minden Industrial Ltd
16 Greyfriars Road
Moreton Hall
Bury St. Edmunds
Suffolk
IP32 7DX
(
(01284) 760791
3M Body Schutz Pistol Spraygun 08996
A pistol type spraygun constructed from case and machined light alloy and designed for use with 3M screw fit Body
Schutz containers.
3M Caulking Gun MKIII 8002
A lightweight, robust metal skeleton gun designed to accept 325 mm (13 in) cartridge for dispensing sealants etc. This
gun provides rapid cartridge insertion and loading, with a quick-release lever for accurate control of material ejection
and shut-off.
3M Pneumatic Cartridge Gun 08012
Air line-fed gun for applying 3M cartridge products. Excellent for ease of application to obtain a smooth bead.
Regulator valve for additional control.
3M Pneumatic Applicator Guns
Air line-fed gun for application of 3M sachet sealers (Part Number 08006 for 200 ml and 310 ml sachet applications,
and Part Number 08007 for all size sachets including 600 ml).
Also available: Heavy Duty Manual Gun 08013.
3M Applicator Gun 08190.
For the application of 3M Structural Adhesive 08120.
3M Inner Cavity Wax Applicator Gun 08997
This equipment accepts 1-litre canisters and has a 750 mm (29.572 in) flexible tube.
The approved system is available from all 3M refinishing factors.
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