Discovery 2. Manual — part 667
SEATS
REPAIRS 76-5-19
10. Release clip securing lower edge of squab
cover to seat frame.
11. Remove 2 end clips securing rear edge of
cushion cover to seat frame.
12. Release main central clip securing rear edge of
cushion cover to seat frame.
13. Models with seat heaters: Disconnect seat
heater multiplug.
14. Release bonded rear edge of cushion from
seat frame.
15. Remove seat cushion and cover assembly.
16. Release outer edges of cover from cushion to
gain access to hog rings.
17. Remove 12 hog rings securing cover to
cushion.
18. Remove cover.
Refit
1. Fit cover to cushion.
2. Fit and clamp hog rings securing cover to
cushion.
3. Fit outer edges of cover over cushion.
4. Fit cushion and cover assembly to seat frame.
5. Models with seat heaters: Connect seat
heater multiplug.
6. Secure rear edge of cushion cover with clip.
7. Fit end clips over rear edge of cushion cover.
8. Secure lower edge of squab cover to seat
frame.
9. Secure edges of cushion cover with clips.
10. Secure front edge of cushion cover with clip.
11. Position seat correct way up on work bench.
12. Secure inner edge trim casing to seat frame.
13. Fit outer edge trim casing to seat frame and
secure with screws.
SEATS
76-5-20 REPAIRS
Heating element - cushion - front seat
$% 78.30.24
Remove
1. Remove front seat cushion cover.
SEATS, REPAIRS, Cover - cushion
2. Carefully release heating element from
cushion pad, ensuring adhesive does not tear
cushion pad.
Refit
1. Ensure cushion pad is free of adhesive.
2. Remove adhesive cover from new heating
element, position element and secure to
cushion pad.
3. Fit front seat cushion cover.
SEATS, REPAIRS, Cover - cushion
Cover - cushion - rear seat
$% 78.40.04
Remove
1. Remove rear seat.
2. Remove 17 studs securing cushion under tray
and remove tray.
3. Release cushion from 11 hooks at rear of
frame.
4. Remove 2 spring clips securing cushion.
5. Release 8 side clips securing cushion, release
and remove cushion assembly.
SEATS
REPAIRS 76-5-21
6. Push 2 retaining bars through pad.
7. Release cushion from sides of pad to access
hog rings.
8. Remove 33 hogs rings and remove cushion
from pad.
Refit
1. Position cushion to pad and secure with hog
rings.
2. Push retaining bars through pad and fit cover to
sides of pad.
3. Position cushion assembly to frame and
secure side clips.
4. Fit spring clips and secure to hooks at rear of
frame.
5. Position under tray and secure with studs.
6. Fit rear seat.
Bladder - lumbar support
$% 78.60.01
Remove
1. Remove squab cover.
SEATS, REPAIRS, Cover - squab -
2. Disconnect lumbar support pump multiplug.
3. Release lumbar support pump from bladder
retainers.
4. Release bladder from 8 retainers and remove
bladder and lumbar support pump.
5. Collect bladder retainers.
Refit
1. Position bladder retainers to seat frame.
2. Position bladder and secure to bladder
retainers
3. Position pump in bladder retainers and
connect multiplug.
4. Fit squab cover.
SEATS
76-5-22 REPAIRS
Motor - fore and aft - front seat
$% 78.70 25
Remove
1. Remove front seat.
2. Disconnect multiplug from fore and aft motor.
3. Remove Allen screw securing RH screw
thread to seat frame.
4. Remove 2 retainers from RH fore and aft
gearbox roll pin. Remove roll pin.
5. Remove spacers.
6. Position RH screw thread retainer clear of seat
frame and remove fore and aft motor.
Refit
1. Clean gearbox and motor drive tube.
2. Position motor drive tube to LH gearbox and
align fore and aft motor to seat frame.
3. Fit new gearbox spacers, roll pin and retainers.
4. Align RH screw thread retainer to seat frame
and secure with Allen screw.
Ensure retainer is correctly aligned or
damage may occur when seat motor is
operated.
5. Connect fore and aft motor multiplug.
6. Fit front seat.
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