Discovery 2. Manual — part 104

MANIFOLDS AND EXHAUST SYSTEMS - V8

REPAIRS

30-2-9

Tail pipe

$% 30.10.22

Remove

1. Raise vehicle on ramp.

2. Remove 3 nuts securing intermediate pipe/

silencer to tail pipe.

3. Release and remove tail pipe from mounting.
4. Collect intermediate pipe/silencer to tail pipe

gasket.

Refit

1. Clean silencer and tail pipe mating faces.
2. Position tail pipe and secure on mounting.
3. Using a new gasket, align tail pipe to

intermediate pipe/silencer.

4. Fit nuts to intermediate pipe/silencer and

tighten to 25 Nm (18 lbf.ft).

Heat shield - brake servo - Without
Secondary Air Injection

$% 30.10.48

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.

3. Remove nut securing heat shield bracket to

valance.

4. Remove 2 bolts securing heat shield and

remove heat shield.

Refit

1. Fit heat shield, tightening bolts to 25 Nm (18

lbf.ft) and nut to 10 Nm (7 lbf.ft).

2. Connect battery earth lead.
3. Fit battery cover and secure with fixings.

MANIFOLDS AND EXHAUST SYSTEMS - V8

30-2-10 REPAIRS

Heat shield - brake servo - With
Secondary Air Injection

$% 30.10.48

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.

3. Remove nut securing heat shield bracket to

valance.

4. Remove 2 bolts securing heat shield and

remove heat shield.

Refit

1. Fit heat shield, tightening bolts to 25 Nm (18

lbf.ft) and nut to 10 Nm (7 lbf.ft).

2. Connect battery earth lead.
3. Fit battery cover and secure with fixings.

Gasket - inlet manifold - lower

$% 30.15.08

Remove

1. Remove both rocker covers.

l

+

ENGINE - V8, REPAIRS, Gasket

- rocker cover - LH.

l

+

ENGINE - V8, REPAIRS, Gasket

- rocker cover - RH.

2. Release and disconnect LH injector harness

and multiplugs.

3. Release 3 clips securing top hose and remove

top hose.

4. Remove auxiliary drive belt.

+

CHARGING AND STARTING,

REPAIRS, Belt - auxiliary drive.

MANIFOLDS AND EXHAUST SYSTEMS - V8

REPAIRS 30-2-11

5. Remove 3 bolts securing ACE pump, release

pump and position aside.

6. Remove 2 bolts securing alternator and

remove alternator.

7. Remove 3 bolts securing PAS pump pulley and

remove pulley.

8. Remove jockey pulley.
9. Position tray to catch spillage, release PAS

pump high pressure pipe.

CAUTION: Always fit plugs to open
connections to prevent contamination.

10. Remove bolt securing oil cooling pipe and

release bracket from auxiliary housing.

11. Remove two bolts securing PAS pump.
12. Remove 5 bolts and one nut securing auxiliary

housing. Pull housing forward, release PAS
pump and remove housing.

MANIFOLDS AND EXHAUST SYSTEMS - V8

30-2-12 REPAIRS

13. Remove 4 bolts securing top hose outlet and

remove outlet pipe.

14. Remove and discard 'O' ring.
15. Position absorbent cloth to catch spillage.

16. Disconnect fuel pipe.

CAUTION: Always fit plugs to open
connections to prevent contamination.

17. Using the sequence shown, remove 12 bolts

securing the inlet manifold.

18. Remove inlet manifold.

19. Remove 2 bolts securing inlet manifold gasket

and collect gasket clamps.