Toyota Sequoia (2005). Manual — part 738
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TR04I–06
F19938
Rear Propeller Shaft
24 (245, 18)
24 (245, 18)
48 (490, 35)
48 (490, 35)
62 (630, 46)
88 (897, 65)
65 (660, 48)
Protector
Transfer
Gasket
Gasket
Gasket
Gasket
RH Front Exhaust Pipe
LH Front Exhaust Pipe
Front Propeller Shaft
Engine Rear Mounting
Crossmember
62 (630, 46)
x5
x3
74 (750, 54)
72 (730, 53)
18 (185, 13)
N·m (kgf·cm, ft·lbf)
: Specified torque
Non–reusable part
Heat Insulator
16 (164, 12)
Front Suspension
Member Bracket
Front Suspension
Member Bracket
33 (336, 24)
33 (336, 24)
88 (897, 65)
88 (897, 65)
18 (184, 13)
–
TRANSFER
TRANSFER UNIT
TR–3
2941
TRANSFER UNIT
COMPONENTS
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TR0DD–01
F19315
F19237
TR–4
–
TRANSFER
TRANSFER UNIT
2942
REMOVAL
1.
SWITCH TRANSFER TO 2WD
2.
REMOVE PROTECTOR
Remove the 4 bolts and protector.
3.
DRAIN TRANSFER OIL
4.
REMOVE FRONT SUSPENSION MEMBER BRACKET
Remove the 8 bolts and 2 front suspension member brackets.
5.
REMOVE LH AND RH FRONT EXHAUST PIPES
(See page
)
6.
REMOVE FRONT AND REAR PROPELLER SHAFT
(See page
7.
REMOVE CROSS MEMBER
(a)
Remove the 2 bolts and heat insulator.
(b)
Support the rear side of the transmission with a transmis-
sion jack.
(c)
Remove the 4 set bolts of the engine rear mounting.
(d)
Remove the 4 bolts, nuts and cross member.
8.
REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the transfer.
9.
DISCONNECT VEHICLE SPEED SENSOR AND
TRANSFER ACTUATOR CONNECTORS
10.
REMOVE TRANSFER
(a)
Support the transfer with another transmission jack.
(b)
Remove the 8 transfer mounting bolts.
(c)
Pull the transfer out from the transmission down and to-
ward the rear.
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TR0DE–01
F19237
F19338
0 to 5 mm
(0 to 0.1968 in.)
–
TRANSFER
TRANSFER UNIT
TR–5
2943
INSTALLATION
1.
INSTALL TRANSFER
Raise the transfer and install it to the transmission with the 8
transfer mounting bolts.
Torque: 24 N·m (245 kgf·cm, 18 ft·lbf)
NOTICE:
Take care not to damage the lip of the transfer rear oil seal
with the transfer input shaft.
2.
CONNECT VEHICLE SPEED SENSOR AND TRANS-
FER ACTUATOR CONNECTORS
3.
INSTALL ENGINE REAR MOUNTING
Install the engine rear mounting to the transfer with the 4 bolts.
Torque: 65 N·m (660 kgf·cm, 48 ft·lbf)
4.
INSTALL CROSS MEMBER
(a)
Install the cross member with the 4 bolts and nuts.
Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
(b)
Install the 4 set bolts of the engine rear mounting.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(c)
Remove the transmission jacks.
(d)
Install the heat insulator with the 2 bolts.
Torque: 16 N·m (164 kgf·cm, 12 ft·lbf)
5.
INSTALL FRONT AND REAR PROPELLER SHAFTS
(See page
6.
INSTALL LH AND RH FRONT EXHAUST PIPES
(See page
)
7.
INSTALL FRONT SUSPENSION MEMBER BRACKET
Install the 2 front suspension member brackets with the 8 bolts.
Torque: 33 N·m (336 kgf·cm, 24 ft·lbf)
8.
FILL WITH TRANSFER OIL
(a)
Remove the filler plug and gasket.
(b)
Fill with transfer oil.
Oil grade: API GL–4 or GL–5
Viscosity: SAE 75W–90
Capacity: 1.4 liters (1.5 US qts, 1.2 lmp.qts)
NOTICE:
When supplying oil, pour it slowly.
Supply oil several times at several minute intervals.
HINT:
The oil level must be within 0 to 5 mm (0 to 0.1968 in.) down from
the lowest end of the hole for the filler plug.
(c)
After leaving it for 5 minutes, check the oil level again.
(d)
Install the filler plug with a new gasket.
Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)
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F19315
TR–6
–
TRANSFER
TRANSFER UNIT
2944
9.
INSTALL PROTECTOR
Install the protector with the 4 bolts.
Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)
10.
DO ROAD TEST
Check for abnormal noise and smooth shifting.
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