Toyota Sequoia (2005). Manual — part 781
R04328
R12920
SST
SST
RA0997
–
SUSPENSION AND AXLE
REAR DIFFERENTIAL CARRIER
SA–117
3113
(b)
Using a dial indicator, measure the differential case run-
out.
Maximum case runout: 0.04 mm (0.0016 in.)
(c)
Remove the differential case.
17.
REMOVE SIDE BEARINGS
Using SST, remove the 2 side bearings from the differential
case.
SST
09950–40011 (09951–04010, 09952–04010,
09953–04020, 09954–04010, 09955–04061,
09957–04010, 09958–04011),
09950–60010 (09951–00480)
HINT:
Fix the claws of SST to the notch in the differential case.
18.
DISASSEMBLE DIFFERENTIAL CASE ASSEMBLY
(a)
Using a pin punch and hammer, remove the straight pin.
(b)
Remove the pinion shaft, 2 pinion gears, pinion gear
thrust washers, side gears and side gear thrust washers
from the differential case.
SA15P–07
R04465
SST
Socket Wrench
R04331
SST
Steel Plate
SA–118
–
SUSPENSION AND AXLE
REAR DIFFERENTIAL CARRIER
3114
REPLACEMENT
REPLACE COMPANION FLANGE DUST DEFLECTOR
(a)
Using SST, a socket wrench and a press, remove the dust
deflector.
SST
09950–00020
(b)
Using SST, a press and steel plate, install a new dust de-
flector.
SST
09523–36010
FA1121
SA24G–03
FA1123
FA1124
R13423
SST
SST
SST
SST
–
SUSPENSION AND AXLE
REAR DIFFERENTIAL CARRIER
SA–119
3115
REASSEMBLY
1.
ASSEMBLE DIFFERENTIAL CASE
(a)
Install the 2 thrust washers to the side gears.
(b)
Install the 2 side gears with the thrust washers, 2 pinion
gears, 2 pinion gear thrust washers and pinion shaft.
HINT:
Align the holes for the straight pin in the differential case and
pinion shaft.
(c)
Using a dial indicator, measure the side gear backlash
while holding one pinion gear toward the differential case.
Backlash: 0.05 – 0.20 mm (0.0020 – 0.0079 in.)
If the backlash is not within the specified value, replace the side
gear thrust washer with an appropriate thickness.
HINT:
Refer to the following table to select thrust washers which will
ensure that the backlash is within the specified value.
Washer thickness:
Thickness mm (in.)
Thickness mm (in.)
1.50 (0.0590)
1.75 (0.0689)
1.55 (0.0610)
1.80 (0.0709)
1.60 (0.0630)
1.85 (0.0728)
1.65 (0.0650)
1.90 (0.0748)
1.70 (0.0669)
–
(d)
Using a pin punch and hammer, install the straight pin
through the holes in the differential case and pinion shaft.
(e)
Using a chisel and hammer, stake the outside of the differ-
ential case pin hole.
2.
INSTALL SIDE BEARINGS
Using SST and a press, install the 2 side bearings into the differ-
ential case.
SST
09950–60010 (09951–00510),
09950–60020 (09950–00680),
09950–70010 (09951–07150)
3.
INSTALL RING GEAR ON DIFFERENTIAL CASE
(a)
Clean the contact surfaces of the differential case and
ring gear.
SA1143
Boiling Water
R04332
Matchmarks
Thread Lock
R04334
R04335
SST
SA–120
–
SUSPENSION AND AXLE
REAR DIFFERENTIAL CARRIER
3116
(b)
Heat the ring gear to about 100
°
C (212
°
F) in boiling wa-
ter.
(c)
Carefully take the ring gear out of the boiling water.
(d)
After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the ring gear and differential case.
(e)
After the ring gear has cooled sufficiently, torque the set
bolts to which thread lock has been applied.
Thread lock:
Part No. 08833–00100, THREE BOND 1360K or equiv-
alent.
Torque: 125 N·m (1,270 kgf·cm, 92 ft·lbf)
4.
INSPECT RING GEAR RUNOUT
(a)
Install the differential case into the carrier and install the
plate washers to where there is no play in the bearing
(See step 8.).
(b)
Install the bearing cap (See step 11.).
(c)
Using a dial indicator, measure the runout of the ring gear.
(d)
Remove the bearing caps and differential case.
Maximum runout: 0.05 mm (0.0020 in.)
5.
INSTALL DRIVE PINION BEARING OUTER RACES
AND ADJUSTING WASHER
(a)
Using SST and a press, install a new front bearing outer
race to the carrier.
SST
09950–60020 (09951–00710),
09950–70010 (09951–07150)
(b)
Using SST and a press, install a new adjusting washer
and a new rear bearing outer race to the carrier.
SST
09950–60020 (09951–00910),
09950–70010 (09951–07150)
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