Toyota Tundra. Manual — part 2455

Fig. 295: Removing Modulator Cap
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the O-ring from the cap.

Fig. 296: Locating O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Using pliers, remove the cooler dryer.

Fig. 297: Removing Cooler Dryer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1. INSTALL COOLER DRYER

a. Using pliers, install the cooler dryer.

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

Fig. 298: Installing Cooler Dryer
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

Compressor oil:

ND-OIL 8 or equivalent

Fig. 299: Locating O-Ring
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the O-ring to the cap.

d. Using a 14 mm socket hexagon wrench, install the cap to the modulator.

Torque: 2.9 N*m (30 kgf*cm, 26 in.*lbf)

Fig. 300: Installing Modulator Cap

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL COOLER CONDENSER ASSEMBLY

a. Install the cooler condenser with the 2 bolts, as shown in the illustration.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

Fig. 301: Locating Cooler Condenser With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

a. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

Fig. 302: Locating Air Conditioning Tube And Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the O-ring on the air conditioning tube and accessory.

d. Connect the air conditioning tube and accessory on the cooler condenser with the 2 bolts.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra

4. CONNECT DISCHARGE HOSE

a. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 8 or equivalent

c. Install the O-ring on the discharge hose.

d. Connect the discharge hose on the cooler condenser with the bolt.

Fig. 303: Locating Discharge Hose Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf)

5. INSTALL RADIATOR ASSEMBLY

a. for 1GR-FE:

Install the radiator (see INSTALLATION ).

b. for 2UZ-FE:

Install the radiator (see INSTALLATION ).

NOTE:



When tightening the bolt, do not allow any tools to contact the
pipe.



When tightening the bolt, hold a part of the pipe near the
connector.

NOTE:



When tightening the bolt, do not allow any tools to contact the
pipe.



When tightening the bolt, hold a part of the pipe near the
connector.

2009 Toyota Tundra

2009 HVAC Air Conditioning - Tundra