Toyota Tundra. Manual — part 2302

d

Install the cylinder head cover washer with a new seal and the 14 bolts

Torque: for bolt A

21 N*m (214 kgf*cm, 15 ft.*lbf)

except bolt A

12 N*m (122 kgf*cm, 9 ft.*lbf)

Fig. 104: Locating Cylinder Head Cover Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e

Install the noise filter to the cylinder head cover with the bolt

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)



Remove any oil from the contact surface.



Install the cylinder head cover within 3 minutes and tighten the
bolts within 15 minutes after applying seal packing.

Fig. 103: Locating Seal Packing Applying Areas
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NOTE:

Do not start the engine for at least 2 hours after the installation.

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

Fig. 105: Locating Noise Filter Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5

INSTALL IGNITION COIL ASSEMBLY

a

Install the 8 ignition coils with the 8 bolts

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

6

INSTALL CRANKSHAFT PULLEY

a

Align the pulley set key with the key groove of the pulley, and slide on the pulley

b

Using SST, install the pulley set bolt

SST 09213-70011,09330-00021

Torque: 300 N*m (3059 kgf*cm, 221 ft.*lbf)

Fig. 106: Installing Crankshaft Pulley Set Bolt Using SST 09213-70011,09330-00021
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7

CONNECT WIRE HARNESS CLAMP BRACKET

a

Connect the bracket to the timing chain cover with the bolt

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

Fig. 107: Locating Wire Harness Clamp Bracket Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

8

INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

a

Install the idler pulley with the bolt

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

Fig. 108: Locating No. 1 Idler Pulley Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

9

INSTALL WATER PUMP PULLEY

a

Temporarily install the pulley with the 4 bolts

b

Using SST, hold the pulley and tighten the 4 bolts

SST 09960-10010 (09962-01000, 09963-01000)

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra

Fig. 109: Locating Water Pump Pulley Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

10

INSTALL WATER INLET HOUSING

a

Install a new gasket to the timing chain cover

Fig. 110: Identifying Timing Chain Cover Gasket
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b

Install the water inlet with the 3 bolts

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 111: Locating Water Inlet Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

11

INSTALL AIR TUBE SUB-ASSEMBLY

2009 Toyota Tundra

2009 ENGINE Lubrication (3UR-FBE) - Tundra