Toyota Tundra. Manual — part 1697

e. Disconnect the No. 5 water by-pass hose.

f. Remove the air tube bracket's bolt.

Fig. 13: Identifying No. 5 Water By-Pass Hose And Air Tube Bracket's Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g. Remove the 3 bolts, water inlet housing and No. 3 water by-pass hose.

Fig. 14: Identifying Bolts, Water Inlet Housing And No. 3 Water By-Pass Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

h. Remove the gasket from the water pump.

12. REMOVE WATER PUMP PULLEY

a. Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-01000)

b. Remove the 4 bolts and water pump pulley.

2009 Toyota Tundra

2009 ENGINE Cooling (3UR-FE) - Tundra

Fig. 15: Identifying Water Pump Pulley Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

13. REMOVE WATER PUMP ASSEMBLY

a. Remove the 8 bolts, water pump and gasket.

Fig. 16: Identifying Water Pump Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

a. Install a new gasket and the water pump with the 8 bolts shown in the illustration.

Torque:

for bolt A

47 N*m (479 kgf*cm, 35 ft.*lbf)

for bolt B

23 N*m (235 kgf*cm, 17 ft.*lbf)

for bolt C

2009 Toyota Tundra

2009 ENGINE Cooling (3UR-FE) - Tundra

20 N*m (204 kgf*cm, 15 ft.*lbf)

Fig. 17: Identifying Water Pump Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. INSTALL WATER PUMP PULLEY

a. Temporarily install the pulley with the 4 bolts.

b. Using SST, hold the pulley and tighten the 4 bolts.

SST 09960-10010 (09962-01000, 09963-01000)

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Fig. 18: Identifying Water Pump Pulley Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

3. INSTALL WATER INLET HOUSING

a. Install a new gasket to the water pump.

b. Install the No. 3 water by-pass hose and water inlet housing with the 3 bolts.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

HINT:

Install the hose so that the direction of the hose clamp is as indicated in the illustration.

2009 Toyota Tundra

2009 ENGINE Cooling (3UR-FE) - Tundra

Fig. 19: Identifying No. 3 Water By-Pass Hose And Water Inlet Housing Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Install the air tube bracket's bolt.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Fig. 20: Identifying Air Tube Bracket's Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Connect the No. 5 water by-pass hose.

HINT:

Install the hose so that the direction of the hose clamp is as indicated in the illustration.

e. Connect the air pump connector clamp's holder.

2009 Toyota Tundra

2009 ENGINE Cooling (3UR-FE) - Tundra