Kia Carnival (2007 year). Manual — part 600

Clutch Master Cylinder

2007 > J2.9L DIESEL CRDI(VGT) >

REMOVAL

Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off
immediately with water.

1. Remove the brake fluid fron the clutch master cylinder reservoir with a syringe.

2. Clamp the clutch master cylinder hose(A). If there is no enough room for clamping, you can also clamp the hose

from the brake master cylinder side.

3. Disconnect the hose(A) from the cylinder by releasing the clutch master cylinder clamp.

4. Remove the clutch master cylinder mounting bolts(A,B).

One is the engine room, the other near the clutch pedal assembly.

5. Remove the pin and washer which connect the clutch pedal with the clutch master cylinder.

6. Remove the clutch master cylinder. It can be helpful to do this step after removing the clutch pedal mounting

bracket.

INSTALLATION

Installation is in the reverse order of removal.
After installation, bleed the clutch hydaulic system.

CONCENTRIC SLAVE CYLINDER AIR BLEEDING PROCEDURE

1. After disconnecting a cap from the concentric slave cylinder air bleeder, insert a vinyl hose in the plug.

2. Loosening the plug screw, press and release the clutch pedal about 10 times.

Hold the air bleeder body not to rotate with a spanner(A). The holding is needed when the plug loosened or
tightened.

3. Tighten the plug during the clutch pedal pressed. Afterwards, raise the pedal with a hand.

TORQUE :
25~29Nm (250~290Kgf.cm, 18.2~21.1lb-ft)

4. After pressing the clutch pedal 3 times more, loosen the plug and retighten it with the pedal pressed. Raise it

again, then.

5. Repeat the step 4 two or three times. (until there is no bubble in the fluid)

a. Do not clamp the pipe of a concentric slave cylinder.
b. Be careful not to damage O-rings.

Clutch Pedal