Kia Carnival (2007 year). Manual — part 483

19. Remove the starter motor connector(A).

20. Remove the front exhaust manifold(A).

Tightening torque :
39.2~58.8Nm (4.0~6.0kgf.m, 28.9~43.4lb-ft)

21. Remove the power steering pump bolt(A).

22. Remove the power steering return hose(A).

23. Remove the engine mounting support bracket(A).

Tightening torque :
88.3~107.9N.m (9.0~11.0kgf.m, 65.1~79.6lb-ft)

24. Remove the transaxle insulator mounting bolt(A).

Tightening torque :
88.3~107.9N.m (9.0~11.0kgf.m, 65.1~79.6lb-ft)

25. Remove the front tires.(Refer to DS group).

26. Remove the ABS wheel speed sensors(A).(Refer to BR group).

27. Remove the caliper and hang the caliper assembly(A).(Refer to BR group).

28. Remove the knuckle mounting bolts(B).(Refer to SS group).

29. Remove the stabilizer link fixing nut(A).(Refer to SS group).

30. Remove the steering u-joint mounting bolt(A).

31. Install the jack for supporting engine and transaxle assembly.

Support the assembly safely because the engine and transaxle assembly can be dropped down after removal
of the sub frame.

32. Remove the sub frame mounting bolts(A).

Tightening torque :
Bolt(A): 156.9~ 176.5Nm (16.0~18.0kgf.m, 115.7~ 130.2lb-ft)
Bolts(B) :44.1~58.8Nm (4.5~6.0kgf.m, 32.5~43.4lb-ft)

33. Remove the engine and transaxle assembly by lifting vehicle.

When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body
components.

INSTALLATION

Installation is in the reverse order of removal.
Perform the following :

a. Adjust the shift cable.
b. Adjust the throttle cable.
c. Refill the engine with engine oil.
d. Refill the transaxle with fluid.
e. Refill the radiator and reservoir tank with engine coolant.

f. Place the heater control knob on “HOT” positon.

g. Bleed air from the cooling system.
a. Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
b. Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be

removed from the cooling system.