Kia Carnival (2007 year). Manual — part 403

(3) Remove the hexagonal wrench.

If the pointer is not aligned with the tensioner fork(back plate), replace the belt with a new one and adjust
them again.

11. Align the timing marks of the crankshaft sprocket, the camshaft sprocket and the high pressure pump pulley by

turning the crankshaft clockwise two revolutions.

12. Check that the location of the pointer is aligned with the tensioner fork (back plate).

The margin of error : ± 5°

If the location of the pointer is not within the margin of error, repeat the steps 10)~12).

13. Install the timing belt lower cover(A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

14. Install the drive belt idler(A).

Tightening torque :
37.3Nm (3.8kgf.m, 27.5lb-ft)

15. Install the drive belt auto-tensioner (A).

Tightening torque :
15.7~22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

16. Install the crankshaft pulley bolt(A), washer(B) and crankshaft pulley (A).

Tightening torque :
376.6~411.9Nm (38.4~42.0kgf.m, 277.7~303.8lb-ft)

Using the special tool(09517-21700, 09231-H1000).

17. Install the bolts(B), nut(C) and timing belt upper cover (A).

Tightening torque :
6.9~9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb-ft)

18. Install the water pump pulley.

Tightening torque :
5.9~9.8Nm (0.6 ~ 1.0kgf.m, 4.3 ~ 7.2lb-ft)

19. Install the drive belt.

20. Check that the 'A' part of the drivebelt auto-tensioner is aligned as shown below. If not, replace the drivebelt.

21. Install the engine support bracket(A).

Tightening torque :
49.0~63.7Nm (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

22. Install the engine mounting (A).

Tightening torque :
88.3~107.9Nm (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)

23. Remove the jack for oil pan.

24. Install the battery terminals (A).

INSPECTION

SPROCKETS, TENSIONER, IDLER

1. Check the camshaft sprocket, crankshaft sprocket, tensioner pulley, and idler pulley for abnormal wear, cracks, or

damage. Replace as necessary.

2. Inspect the tensioner pulley and the idler pulley for easy and smooth rotation and check for play or noise. Replace

as necessary.