Kia Carnival (2007 year). Manual — part 35

1. Install the intake manifold assembly with a new gasket to a cylinder head assembly. Tighten the bolts in two steps.

Tightening torque
Step 1(a~h): 3.9~5.9Nm(0.4~0.6kgf.m, 2.9~4.3lb-ft)
Step 2(1~8): 18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb-ft)

When installing the gasket on the cylinder head, check the indentification marks(LH/RH) not to be installed
wrong.

2. Install the delivery pipe.

3. Connect the LH injector connector.

4. Install the surge tank.

Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb-ft)

5. Install the surge tank mounting bracket.

Tightening torque
18.6~23.5Nm(1.9~2.4kgf.m, 13.7~17.4lb-ft)

6. Install the ETC(Electronic Throttle Control) system fixing bracket.

7. Connect the hoses and connectors.

8. Install the air cleaner assembly.

9. Install the engine cover.

EXHAUST MANIFOLD ASSEMBLY

1. Install the exhaust manifold assembly with a new gasket.

Tightening torque
29.4~34.3Nm(3.0~3.5kgf.m, 21.7~25.3lb-ft)

2. Install the heat protector.

Tightening torque
16.7~21.6Nm(1.7~2.2kgf.m, 12.3~15.9lb-ft)

3. Install the front muffler assembly.

Tightening torque
39.2~58.8Nm(4.0~6.0kgf.m, 28.9~43.4lb-ft)

4. Connect the oxygen sensor connector.

5. Install the under cover.

CHAPTER 3:

Engine Electrical System

General information