Nissan Primera P12. Manual — part 156
CLUTCH
CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . ...2
Precautions . . . . . . . . . . . . . . . . ..2
PREPARATION . . . . . . . . . . . . . . . ...3
Special Service Tools . . . . . . . . . . . . ..3
Commercial Service Tools . . . . . . . . . . ...3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . . .4
NVH Troubleshooting Chart. . . . . . . . . . .4
. . . . . . . . . . . . . . . . ...4
CLUTCH SYSTEM. . . . . . . . . . . . . . ...5
Components - LHD Model with F9Q Engine - . . . 5
Inspection and Adjustment . . . . . . . . . . ..6
. . . . . . . . ...6
. . . . . . . . .7
AIR BLEEDING PROCEDURE (FOR F9Q ENGINE
MODEL)
. . . . . . . . . . . . . . . . . 7
CLUTCH MASTER CYLINDER. . . . . . . . . ...9
Components. . . . . . . . . . . . . . . . .9
Removal. . . . . . . . . . . . . . . . . ...9
Installation. . . . . . . . . . . . . . . . ..10
Disassembly. . . . . . . . . . . . . . . ...10
Inspection. . . . . . . . . . . . . . . . ... 11
Assembly . . . . . . . . . . . . . . . . ... 11
PIPING . . . . . . . . . . . . . . . . . . ...12
Removal. . . . . . . . . . . . . . . . . .12
Installation. . . . . . . . . . . . . . . . ..12
RS6F93R
CLUTCH RELEASE MECHANISM . . . . . . . ...13
Components. . . . . . . . . . . . . . . ...13
Removal and Installation . . . . . . . . . . ...13
Inspection. . . . . . . . . . . . . . . . ...13
CLUTCH DISC, CLUTCH COVER AND
FLYWHEEL. . . . . . . . . . . . . . . . . 14
Components. . . . . . . . . . . . . . . ...14
Inspection. . . . . . . . . . . . . . . . ...14
. . . . . . . . . . . . . . .14
. . . . . . . . . . . . . . . .14
Installation. . . . . . . . . . . . . . . . ..15
SERVICE DATA AND SPECIFICATIONS (SDS) . . .16
Clutch Control System. . . . . . . . . . . ...16
Clutch Master Cylinder . . . . . . . . . . . ..16
Clutch Operating Cylinder . . . . . . . . . . .16
Clutch Disc. . . . . . . . . . . . . . . . .16
Clutch Cover . . . . . . . . . . . . . . . ..16
Clutch Pedal . . . . . . . . . . . . . . . ..16
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SBR820BA
Precautions
NOCL0001
I
Recommended fluid is brake fluid “DOT 3” or “DOT 4”
(Europe). Refer to MA-15, “Fluid and Lubricants”.
I
Never reuse drained brake fluid.
I
Be careful not to splash brake fluid on painted areas.
I
When removing and installing clutch piping, use Tool.
I
Use new brake fluid to clean or wash all parts of master
cylinder and operating cylinder.
I
Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not
use compressed air.
PRECAUTIONS
Precautions
CL-2
Special Service Tools
NOCL0002
NISSAN Tool number
(RENAULT tool No.)
Tool name
Description
GG94310000
Flare nut torque wrench
NT406
Removing and installing clutch piping
a: 10 mm (0.39 in)
ST20050240
Diaphragm spring adjust-
ing wrench
NT404
Adjusting unevenness of diaphragm spring of
clutch cover
a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
KV32101000
Pin punch
NT410
Removing and installing spring pin
a: 4 mm (0.16 in) dia.
KV113B0060
(Mot. 582-01)
Ring gear stopper
MBIB0363E
Removing and installing clutch cover and flywheel
Commercial Service Tools
NOCL0003
Tool name
Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing clutch piping
a: 10 mm (0.39 in)
GI
MA
EM
LC
EC
FE
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PREPARATION
Special Service Tools
CL-3
NOCL0004
NVH
T
roubleshooting
Chart
NOCL0004S01
Use
the
chart
below
to
help
you
find
the
cause
of
the
symptom.
The
numbers
indicate
the
order
of
the
inspec-
tion.
If
necessary
,
repair
or
replace
these
parts.
CLUTCH
NOCL0004S0101
Reference
page
Refer to EM-164.
SUSPECTED
P
A
R
T
S
(Possible
cause)
CLUTCH PEDAL (Free play out of adjustment)
CLUTCH LINE (Air in line)
MASTER CYLINDER PISTON CUP (Damaged)
OPERATING CYLINDER PISTON CUP (Damaged)
ENGINE MOUNTING (Loose)
RELEASE BEARING (Worn, dirty or damaged)
CLUTCH DISC (Out of true)
CLUTCH DISC (Runout is excessive)
CLUTCH DISC (Lining broken)
CLUTCH DISC (Dirty or burned)
CLUTCH DISC (Oily)
CLUTCH DISC (Worn out)
CLUTCH DISC (Hardened)
CLUTCH DISC (Lack of spline grease)
DIAPHRAGM SPRING (Damaged)
DIAPHRAGM SPRING (Out of tip alignment)
PRESSURE PLATE (Distortion)
FLYWHEEL (Distortion)
Symptom
Clutch
grabs/chatters
—
—
—
—
1
—
—2—
—2
2
2
—
—2—
—
Clutch
pedal
spongy
—
1
2
2
—
—————————————
Clutch
noisy
————
—
1
————————————
Clutch
slips
1
—
—
—
—
—————
2
2
—
—3—4
5
Clutch
does
not
disen-
gage
1234
—
—
55555
—
—
5667
—
—:
Not
applicable
NOISE,
V
IBRATION
AND
HARSHNESS
(NVH)
T
ROUBLESHOOTING
NVH
T
roubleshooting
Chart
CL-4
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