Nissan Pathfinder. Manual — part 267
BRM-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION
BRM
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B
BRM
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CONTENTS
BODY REPAIR
VEHICLE INFORMATION . . . . . . . .
BODY EXTERIOR PAINT COLOR . . . . . .
Body Exterior Paint Color . . . . . . . . . ...
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
HANDLING PRECAUTIONS FOR PLASTICS . .
Precautions For Plastics . . . . . . . . . . ..
REPAIRING HIGH STRENGTH STEEL . . . ..
High Strength Steel (HSS) . . . . . . . . . ..
Handling of Ultra High Strength Steel Plate Parts .
PREPARATION . . . . . . . . . . ...
REPAIRING MATERIAL . . . . . . . . .
Foam Repair . . . . . . . . . . . . . . ...
BODY COMPONENT PARTS . . . . . . .
Underbody Component Parts . . . . . . . .
Body Component Parts . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ...
CORROSION PROTECTION . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Anti-Corrosive Wax . . . . . . . . . . . .
Undercoating . . . . . . . . . . . . . . ...
BODY SEALING . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . ...
BODY CONSTRUCTION . . . . . . . . ..
Body Construction . . . . . . . . . . . . ...
REPLACEMENT OPERATIONS . . . . . ...
Description . . . . . . . . . . . . . . . ...
Hoodledge . . . . . . . . . . . . . . . ...
Front Side Member (Partial Replacement) . . . ..
Front Pillar . . . . . . . . . . . . . . . ..
Dash Side . . . . . . . . . . . . . . . .
Center Pillar . . . . . . . . . . . . . . . .
Outer Sill Reinforcement . . . . . . . . . . .
Rear Fender . . . . . . . . . . . . . . .
Rear Body Side Inner Assembly . . . . . . . ..
Rear Floor Rear . . . . . . . . . . . . . .
Rear Panel Assembly . . . . . . . . . . . ..
Roof . . . . . . . . . . . . . . . . . . .
Rear Side Member Extension . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
BODY ALIGNMENT . . . . . . . . . . ..
Body Center Marks . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . ...
Engine Compartment . . . . . . . . . . . ...
Underbody . . . . . . . . . . . . . . . ...
Passenger Compartment . . . . . . . . . . .
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BRM-2
< VEHICLE INFORMATION >
BODY EXTERIOR PAINT COLOR
VEHICLE INFORMATION
BODY EXTERIOR PAINT COLOR
Body Exterior Paint Color
INFOID:0000000009176363
M = Metallic, S = Solid, 2S = Solid and Clear, 2 P = 2-coat Pearl, 3P = 3-coat pearl, P = Pearl, Black is solvent based, all others are water
based, t = TMAC clear coat
ALKIA2740ZZ
Component
Color code
CAL
HAE
K23
K50
KH3
NAH
RBG
QAA
Description
Brown
Gold
Silver
Gray
Black
Red
Blue
White
Paint type
M
M
M
M
S
M
M
P
Hard clear coat
t
t
t
t
t
t
t
t
1
Door mirror
Body color
CAL
HAE
K23
K50
KH3
NAH
RBG
QAA
2
Front grille
Chromium Plate
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
3
Front bumper fascia
Body color
CAL
HAE
K23
K50
KH3
NAH
RBG
QAA
4
Side guard molding
Chromium Plate
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
5
Door outside handle
Chromium Plate
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
6
Sill molding
Black
KH3
KH3
KH3
KH3
KH3
KH3
KH3
KH3
7
Rear bumper fascia
Body color
CAL
HAE
K23
K50
KH3
NAH
RBG
QAA
8
Back door outer finisher
Chromium Plate
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
Cr2P
9
Rear spoiler
Body color
CAL
HAE
K23
K50
KH3
NAH
RBG
QAA
10
Roof side molding
Black KH3
KH3
KH3
KH3
KH3
KH3
KH3
KH3
PRECAUTIONS
BRM-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009176364
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
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BRM-4
< PRECAUTION >
HANDLING PRECAUTIONS FOR PLASTICS
HANDLING PRECAUTIONS FOR PLASTICS
Precautions For Plastics
INFOID:0000000009176365
1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics
(influence of heat and solvent) and remove them if necessary or take suitable measures to protect them.
2. Plastic parts should be repaired and painted using methods suiting the materials
,
characteristics.
Abbre-
viation
Material name
Heat resisting
temperature
°C (°F)
Resistance to gasoline and
solvents
Other cautions
PE
Polyethylene
60(140)
Gasoline and most solvents are
harmless if applied for a very
short time (wipe up quickly).
Flammable
PVC
Poly Vinyl Chloride
80(176)
Same as above.
Poison gas is emitted
when burned.
EPM/
EPDM
Ethylene Propylene (Diene) co-
polymer
80(176)
Same as above.
Flammable
TPO/
TPR
Thermoplastic Olefine/
Thermoplastic rubber
80(176)
Same as above.
Flammable
PP
Polypropylene
90(194)
Same as above.
Flammable, avoid bat-
tery acid.
UP
Unsaturated Polyester
90(194)
Same as above.
Flammable
PS
Polystyrene
80(176)
Avoid solvents.
Flammable
ABS
Acrylonitrile Butadiene Styrene
80(176)
Avoid gasoline and solvents.
—
PMMA
Poly Methyl Methacrylate
85(185)
Same as above.
—
EVAC
Ethylene Vinyl Acetate
90(194)
Same as above.
—
ASA
Acrylonitrile Styrene Acrylate
100(222)
Same as above.
Flammable
PPE
Poly Phenylene Ether
110(230)
Same as above.
—
PC
Polycarbonate
120(248)
Same as above.
—
PAR
Polyarylate
180(356)
Same as above.
—
PUR
Polyurethane
90(194)
Same as above.
—
PPC
Polypropylene Composite
115 (239)
Same as above
Flammable
POM
Poly Oxymethylene
120(248)
Same as above.
Avoid battery acid.
PBT+
PC
Poly Butylene Terephthalate +
Polycarbonate
120(248)
Same as above.
Flammable
PA
Polyamide (Nylon)
140(284)
Same as above.
Avoid immersing in wa-
ter.
PBT
Poly Butylene Terephthalate
140(284)
Same as above.
—
PET
Polyester
180(356)
Same as above.
—
PEI
Polyetherimide
200(392)
Same as above.
—
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