Qashqai J11. Transaxle & Transmission — part 1
TM-1
TRANSMISSION & DRIVELINE
C
E
F
G
H
I
J
K
L
M
SECTION
TM
A
B
TM
N
O
P
CONTENTS
TRANSAXLE & TRANSMISSION
6MT: RS6F94R
SYSTEM DESCRIPTION . . . . . . . .
M/T SYSTEM . . . . . . . . . . . . . ..
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . . .
POSITION SWITCH . . . . . . . . . . .
BACK-UP LAMP SWITCH . . . . . . . . . .
BACK-UP LAMP SWITCH : Component Parts Lo-
cation . . . . . . . . . . . . . . . . . ...
BACK-UP LAMP SWITCH : Component Inspec-
tion . . . . . . . . . . . . . . . . . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH . . ...
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location . . . . . . . . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . . ..
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . .
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . ..
Precaution for Procedure without Cowl Top Cover
Service Notice or Precautions for Manual Tran-
saxle . . . . . . . . . . . . . . . . . .
Precautions for Removing Battery Terminal . . ...
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . ..
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . .
GEAR OIL . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
M/T SHIFT SELECTOR . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
CONTROL LINKAGE . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
SIDE OIL SEAL . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT REMOVAL AND INSTALLATION . ..
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY .
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . .
INPUT SHAFT AND GEAR . . . . . . . ...
Exploded View . . . . . . . . . . . . . . .
TM-2
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
MAINSHAFT AND GEAR . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
REVERSE IDLER SHAFT AND GEAR . . . .
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
FINAL DRIVE . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
SHIFT FORK AND FORK ROD . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
General Specification . . . . . . . . . . . .
6MT: RS6F95R
SYSTEM DESCRIPTION . . . . . . .
M/T SYSTEM . . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . .
System Description . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . . .
POSITION SWITCH . . . . . . . . . . ...
BACK-UP LAMP SWITCH . . . . . . . . . ....
BACK-UP LAMP SWITCH : Component Parts Lo-
cation . . . . . . . . . . . . . . . . . ..
BACK-UP LAMP SWITCH : Component Inspec-
tion . . . . . . . . . . . . . . . . . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location . . . . . . . . . .
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection . . . . . . . . . . ....
SYMPTOM DIAGNOSIS . . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . ...
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . . .
Precaution for Procedure without Cowl Top Cover ...
Precautions for Removing Battery Terminal . . ...
Service Notice or Precautions for Manual Tran-
saxle . . . . . . . . . . . . . . . . . .
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . . .
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ...
GEAR OIL . . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ..
DIFFERENTIAL OUTPUT SEAL . . . . . ...
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
CONTROL LINKAGE . . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT REMOVAL AND INSTALLATION .
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY ...
TRANSAXLE ASSEMBLY . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . ..
INPUT SHAFT AND GEAR . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
MAINSHAFT AND GEAR . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
TM-3
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
REVERSE IDLER SHAFT AND GEAR . . .
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
FINAL DRIVE . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
SHIFT FORK AND FORK ROD . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
6MT: RS6F52A
SYSTEM DESCRIPTION . . . . . . ...
M/T SYSTEM . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . .
System Description . . . . . . . . . . . ...
DTC/CIRCUIT DIAGNOSIS . . . . . ...
BACK-UP LAMP SWITCH . . . . . . . ...
Component Parts Location . . . . . . . . .
Component Inspection . . . . . . . . . . ..
PARK/NEUTRAL POSITION (PNP) SWITCH ..
Component Parts Location . . . . . . . . .
Component Inspection . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..
NVH Troubleshooting Chart . . . . . . . . ..
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . .
Precaution for Procedure without Cowl Top Cover
Service Notice or Precautions for Manual Tran-
saxle . . . . . . . . . . . . . . . . . ..
Precautions for Removing Battery Terminal . . .
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . .
Special Service Tools . . . . . . . . . . ..
Commercial Service Tools . . . . . . . . ...
PERIODIC MAINTENANCE . . . . . ..
GEAR OIL . . . . . . . . . . . . . ...
4WD . . . . . . . . . . . . . . . . . . ..
4WD : Exploded View . . . . . . . . . . .
4WD : Draining . . . . . . . . . . . . . ..
4WD : Refilling . . . . . . . . . . . . . ...
4WD : Inspection . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . .
SIDE OIL SEAL . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
CONTROL LINKAGE . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
AIR BREATHER HOSE . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
UNIT REMOVAL AND INSTALLATION .
TRANSAXLE ASSEMBLY . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
UNIT DISASSEMBLY AND ASSEMBLY ..
TRANSAXLE ASSEMBLY . . . . . . . ..
4WD . . . . . . . . . . . . . . . . . . ..
4WD : Exploded View . . . . . . . . . . .
4WD : Disassembly . . . . . . . . . . . ...
4WD : Assembly . . . . . . . . . . . . .
4WD : Adjustment . . . . . . . . . . . . ..
INPUT SHAFT AND GEAR . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
MAINSHAFT AND GEAR . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
REVERSE IDLER SHAFT AND GEAR . . ...
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
TM-4
4WD . . . . . . . . . . . . . . . . . . ..
4WD : Exploded View . . . . . . . . . . .
4WD : Disassembly . . . . . . . . . . . ...
4WD : Assembly . . . . . . . . . . . . .
4WD : Inspection . . . . . . . . . . . . ...
SHIFT FORK AND FORK ROD . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specifications . . . . . . . . . . ..
End Play . . . . . . . . . . . . . . . ...
Baulk Ring Clearance . . . . . . . . . . .
Dimension . . . . . . . . . . . . . . . ..
Differential Side Bearing Preload . . . . . . ..
Differential Side Gear Clearance . . . . . . ...
CVT: RE0F10D
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . ...
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . . .
Precaution for Procedure without Cowl Top Cover ..
Precautions for Removing Battery Terminal . . ..
Precaution for TCM and Transaxle Assembly Re-
placement . . . . . . . . . . . . . . . ..
General Precautions . . . . . . . . . . . ..
On Board Diagnosis (OBD) System of CVT and
Engine . . . . . . . . . . . . . . . . ...
Removal and Installation Procedure for CVT Unit
Connector . . . . . . . . . . . . . . . ..
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ...
COMPONENT PARTS . . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . . . .
CVT CONTROL SYSTEM : Component Parts Lo-
cation . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : TCM . . . . . . ..
CVT CONTROL SYSTEM : Transmission Range
Switch . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Primary Speed Sen-
sor . . . . . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Output Speed Sensor .
CVT CONTROL SYSTEM : Input Speed Sensor ..
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Primary Pressure
Sensor . . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Secondary Pressure
Sensor . . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Secondary Pressure
Solenoid Valve . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Select Solenoid Valve
.
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve . . . . . . . . . . ...
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Manual Mode Switch .
CVT CONTROL SYSTEM : Shift Position Indica-
tor . . . . . . . . . . . . . . . . . . ..
SHIFT LOCK SYSTEM . . . . . . . . . . .
SHIFT LOCK SYSTEM : Component Parts Loca-
tion . . . . . . . . . . . . . . . . . .
SHIFT LOCK SYSTEM : Park Position Switch . .
SHIFT LOCK SYSTEM : Shift Lock Solenoid . ...
SHIFT LOCK SYSTEM : Stop Lamp Switch . . .
STRUCTURE AND OPERATION . . . . . .
TRANSAXLE . . . . . . . . . . . . . . ...
TRANSAXLE : Cross-Sectional View . . . . ...
TRANSAXLE : Operation Status . . . . . . ...
TRANSAXLE : Transaxle Mechanism . . . . ..
TRANSAXLE : Oil Pressure System . . . . . .
TRANSAXLE : Component Description . . . .
FLUID COOLER & FLUID WARMER SYSTEM . ..
FLUID COOLER & FLUID WARMER SYSTEM :
System Description . . . . . . . . . . . ...
SHIFT LOCK SYSTEM . . . . . . . . . . .
SHIFT LOCK SYSTEM : System Description . ...
KEY LOCK SYSTEM . . . . . . . . . . . ...
KEY LOCK SYSTEM : System Description . . ..
SYSTEM . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM . . . . . . . . . ...
CVT CONTROL SYSTEM : System Description ..
CVT CONTROL SYSTEM : Fail-safe . . . . .
CVT CONTROL SYSTEM : Protection Control . .
LINE PRESSURE CONTROL . . . . . . . . .
LINE PRESSURE CONTROL : System Descrip-
tion . . . . . . . . . . . . . . . . . .
SHIFT CONTROL . . . . . . . . . . . . .
TM-5
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SELECT CONTROL . . . . . . . . . . . .
SELECT CONTROL : System Description . . .
LOCK-UP CONTROL . . . . . . . . . . . ..
LOCK-UP CONTROL : System Description . . ..
ECO MODE CONTROL . . . . . . . . . . ...
ECO MODE CONTROL : System Description . ..
ON BOARD DIAGNOSTIC (OBD) SYSTEM .
Description . . . . . . . . . . . . . . .
GST (Generic Scan Tool) . . . . . . . . . ..
DIAGNOSIS SYSTEM (TCM) . . . . . . ...
DIAGNOSIS DESCRIPTION . . . . . . . . ...
DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detection Diagnosis . . . .
DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip . . . . . . . . . . . . . . . . ..
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) . . . . . . . . . . . . . ...
DIAGNOSIS DESCRIPTION : Counter System .
CONSULT Function . . . . . . . . . . . ..
ECU DIAGNOSIS INFORMATION . . .
TCM . . . . . . . . . . . . . . . . ..
Reference Value . . . . . . . . . . . . ...
Fail-safe . . . . . . . . . . . . . . . .
Protection Control . . . . . . . . . . . . .
DTC Inspection Priority Chart . . . . . . . ...
DTC Index . . . . . . . . . . . . . . . .
WIRING DIAGRAM . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
CVT SHIFT LOCK SYSTEM . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORK FLOW . ..
Work Flow . . . . . . . . . . . . . . . .
Diagnostic Work Sheet . . . . . . . . . . ..
ADDITIONAL SERVICE WHEN REPLACING
TCM . . . . . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
ADDITIONAL SERVICE WHEN REPLACING
TRANSAXLE ASSEMBLY . . . . . . . ...
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
ADDITIONAL SERVICE WHEN REPLACING
TCM AND TRANSAXLE ASSEMBLY . . . .
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
STALL TEST . . . . . . . . . . . . ...
Work Procedure . . . . . . . . . . . . . .
CVT POSITION . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . ...
U0073 COMMUNICATION BUS A OFF . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0100 LOST COMMUNICATION (ECM A) .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0102 LOST COMMUNICATION (TRANS-
FER) . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0140 LOST COMMUNICATION (BCM) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0141 LOST COMMUNICATION (BCM A) .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0155 LOST COMMUNICATION (IPC) . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0300 CAN COMMUNICATION DATA . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U110F LOST COMMUNICATION (ECM) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1111 LOST COMMUNICATION (CHASSIS
CONTROL MODULE) . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1117 LOST COMMUNICATION (ABS) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P062F EEPROM . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
TM-6
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0706 TRANSMISSION RANGE SENSOR A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0715 INPUT SPEED SENSOR A . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0717 INPUT SPEED SENSOR A . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0740 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0743 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0744 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0746 PRESSURE CONTROL SOLENOID A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0776 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0778 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0779 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0826 UP AND DOWN SHIFT SW . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P084C TRANSMISSION FLUID PRESSURE
SEN/SW H . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P084D TRANSMISSION FLUID PRESSURE
SEN/SW H . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0863 TCM COMMUNICATION . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0890 TCM . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0962 PRESSURE CONTROL SOLENOID A ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0963 PRESSURE CONTROL SOLENOID A ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0965 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0966 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0967 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2765 INPUT SPEED SENSOR B . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2813 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2814 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
TM-7
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
P2815 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
MAIN POWER SUPPLY AND GROUND CIR-
CUIT . . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
SHIFT POSITION INDICATOR CIRCUIT . . .
Component Parts Function Inspection . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
SHIFT LOCK SYSTEM . . . . . . . . . .
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Stop Lamp Switch) . . ..
Component Inspection (Park Position Switch) . ..
Component Inspection (Shift Lock Solenoid) . .
Component Inspection (CVT Shift Selector Har-
ness) . . . . . . . . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
CVT CONTROL SYSTEM . . . . . . . .
Symptom Table . . . . . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ...
CVT FLUID . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Replacement . . . . . . . . . . . . . . .
Adjustment . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
CVT SHIFT SELECTOR . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
CONTROL CABLE . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
KEY INTERLOCK CABLE . . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
TCM . . . . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
OIL PAN . . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
INPUT SPEED SENSOR . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
PRIMARY SPEED SENSOR . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
OUTPUT SPEED SENSOR . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
DIFFERENTIAL SIDE OIL SEAL . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
WATER HOSE . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
FLUID COOLER SYSTEM . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CVT OIL WARMER . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
PLUG . . . . . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
UNIT REMOVAL AND INSTALLATION .
TRANSAXLE ASSEMBLY . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY ..
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ...
TM-8
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Shift Characteristics . . . . . . . . . . . ...
Stall Speed . . . . . . . . . . . . . . .
Torque Converter . . . . . . . . . . . . ..
Heater Thermostat . . . . . . . . . . . . .
CVT: RE0F10G
HOW TO USE THIS MANUAL . . . . ...
APPLICATION NOTICE . . . . . . . . ..
Information . . . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . ...
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . . .
Precaution for Procedure without Cowl Top Cover ..
Precautions for Removing Battery Terminal . . ..
Precaution for TCM and Transaxle Assembly Re-
placement . . . . . . . . . . . . . . . ..
General Precautions . . . . . . . . . . . ..
On Board Diagnosis (OBD) System of CVT and
Engine . . . . . . . . . . . . . . . . ...
Removal and Installation Procedure for CVT Unit
Connector . . . . . . . . . . . . . . . ..
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ...
COMPONENT PARTS . . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . . . .
CVT CONTROL SYSTEM : Component Parts Lo-
cation . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : TCM . . . . . . ..
CVT CONTROL SYSTEM : Transmission Range
Switch . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Primary Speed Sen-
sor . . . . . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Output Speed Sensor ..
CVT CONTROL SYSTEM : Input Speed Sensor ..
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Primary Pressure
Sensor . . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Secondary Pressure
Sensor . . . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve . . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Secondary Pressure
Solenoid Valve . . . . . . . . . . . . . ..
CVT CONTROL SYSTEM : Select Solenoid Valve
.
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve . . . . . . . . . . ...
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : G SENSOR . . . ..
CVT CONTROL SYSTEM : Electric Oil Pump . ..
CVT CONTROL SYSTEM : Electric Oil Pump Re-
lay . . . . . . . . . . . . . . . . . . .
CVT CONTROL SYSTEM : Manual Mode Switch .
CVT CONTROL SYSTEM : Shift Position Indica-
tor . . . . . . . . . . . . . . . . . . ..
SHIFT LOCK SYSTEM . . . . . . . . . . .
SHIFT LOCK SYSTEM : Component Parts Loca-
tion . . . . . . . . . . . . . . . . . .
SHIFT LOCK SYSTEM : Park Position Switch . .
SHIFT LOCK SYSTEM : Shift Lock Solenoid . ...
SHIFT LOCK SYSTEM : Stop Lamp Switch . . .
STRUCTURE AND OPERATION . . . . . .
TRANSAXLE . . . . . . . . . . . . . . ...
TRANSAXLE : Cross-Sectional View . . . . ...
TRANSAXLE : Operation Status . . . . . . ...
TRANSAXLE : Transaxle Mechanism . . . . ..
TRANSAXLE : Oil Pressure System . . . . . .
TRANSAXLE : Component Description . . . .
FLUID COOLER & FLUID WARMER SYSTEM . ..
FLUID COOLER & FLUID WARMER SYSTEM :
System Description . . . . . . . . . . . ...
SHIFT LOCK SYSTEM . . . . . . . . . . .
SHIFT LOCK SYSTEM : System Description . ...
KEY LOCK SYSTEM . . . . . . . . . . . ...
KEY LOCK SYSTEM : System Description . . ..
SYSTEM . . . . . . . . . . . . . . ...
CVT CONTROL SYSTEM . . . . . . . . . ...
CVT CONTROL SYSTEM : System Description ..
CVT CONTROL SYSTEM : Fail-safe . . . . .
CVT CONTROL SYSTEM : Protection Control . .
LINE PRESSURE CONTROL . . . . . . . . .
LINE PRESSURE CONTROL : System Descrip-
tion . . . . . . . . . . . . . . . . . .
SHIFT CONTROL . . . . . . . . . . . . .
SHIFT CONTROL : System Description . . . ...
SELECT CONTROL . . . . . . . . . . . .
TM-9
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
LOCK-UP CONTROL . . . . . . . . . . . ..
LOCK-UP CONTROL : System Description . . ..
ECO MODE CONTROL . . . . . . . . . . ...
ECO MODE CONTROL : System Description . ..
STOP/START SYSTEM . . . . . . . . . . ...
STOP/START SYSTEM : System Description . ..
ON BOARD DIAGNOSTIC (OBD) SYSTEM .
Description . . . . . . . . . . . . . . .
Function of OBD . . . . . . . . . . . . .
DIAGNOSIS SYSTEM (TCM) . . . . . . ...
DIAGNOSIS DESCRIPTION . . . . . . . . ...
DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detection Diagnosis . . . .
DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip . . . . . . . . . . . . . . . . ..
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) . . . . . . . . . . . . . ...
DIAGNOSIS DESCRIPTION : Counter System .
CONSULT Function . . . . . . . . . . . ..
ECU DIAGNOSIS INFORMATION . . .
TCM . . . . . . . . . . . . . . . . ..
Reference Value . . . . . . . . . . . . ...
Fail-safe . . . . . . . . . . . . . . . .
Protection Control . . . . . . . . . . . . .
DTC Inspection Priority Chart . . . . . . . ...
DTC Index . . . . . . . . . . . . . . . .
WIRING DIAGRAM . . . . . . . . .
CVT CONTROL SYSTEM . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
CVT SHIFT LOCK SYSTEM . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORK FLOW . ..
Work Flow . . . . . . . . . . . . . . . .
Diagnostic Work Sheet . . . . . . . . . . ..
ADDITIONAL SERVICE WHEN REPLACING
TCM . . . . . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
ADDITIONAL SERVICE WHEN REPLACING
TRANSAXLE ASSEMBLY . . . . . . . ...
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
ADDITIONAL SERVICE WHEN REPLACING
TCM AND TRANSAXLE ASSEMBLY . . . .
Description . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . .
CALIBRATION OF G SENSOR . . . . . ..
Description . . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . . .
BLEEDING ELECTRIC OIL PUMP . . . . .
Description . . . . . . . . . . . . . . . .
Work Procedure . . . . . . . . . . . . . .
STALL TEST . . . . . . . . . . . . ...
Work Procedure . . . . . . . . . . . . . .
CVT POSITION . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . ...
U0073 COMMUNICATION BUS A OFF . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0100 LOST COMMUNICATION (ECM A) .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0140 LOST COMMUNICATION (BCM) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0141 LOST COMMUNICATION (BCM A) .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0155 LOST COMMUNICATION (IPC) . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U0300 CAN COMMUNICATION DATA . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U110F LOST COMMUNICATION (ECM) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1111 LOST COMMUNICATION (CHASSIS
CONTROL MODULE) . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1117 LOST COMMUNICATION (ABS) . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P062F EEPROM . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . .
TM-10
Diagnosis Procedure . . . . . . . . . . . .
P0705 TRANSMISSION RANGE SENSOR A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0706 TRANSMISSION RANGE SENSOR A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0715 INPUT SPEED SENSOR A . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0717 INPUT SPEED SENSOR A . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0740 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0743 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0744 TORQUE CONVERTER . . . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0746 PRESSURE CONTROL SOLENOID A .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0776 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0778 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0779 PRESSURE CONTROL SOLENOID B .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P0826 UP AND DOWN SHIFT SW . . . . ..
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P0841 TRANSMISSION FLUID PRESSURE
SEN/SW A . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P084C TRANSMISSION FLUID PRESSURE
SEN/SW H . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P084D TRANSMISSION FLUID PRESSURE
SEN/SW H . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0863 TCM COMMUNICATION . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0890 TCM . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0962 PRESSURE CONTROL SOLENOID A ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0963 PRESSURE CONTROL SOLENOID A ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0965 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0966 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0967 PRESSURE CONTROL SOLENOID B ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1586 G SENSOR . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1588 G SENSOR . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
TM-11
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Electric Oil Pump Relay) ..
Component Inspection (Diode) . . . . . . . .
P188F ELECTRIC OIL PUMP . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1890 ELECTRIC OIL PUMP RELAY . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Electric Oil Pump Relay) ..
Component Inspection (Diode) . . . . . . . .
P2765 INPUT SPEED SENSOR B . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2813 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2814 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P2815 SELECT SOLENOID . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
MAIN POWER SUPPLY AND GROUND CIR-
CUIT . . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
SHIFT POSITION INDICATOR CIRCUIT . . .
Component Parts Function Inspection . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
SHIFT LOCK SYSTEM . . . . . . . . . .
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Stop Lamp Switch) . . ..
Component Inspection (Park Position Switch) . ..
Component Inspection (Shift Lock Solenoid) . .
Component Inspection (CVT Shift Selector Har-
ness) . . . . . . . . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
CVT CONTROL SYSTEM . . . . . . . .
Symptom Table . . . . . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ...
CVT FLUID . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Replacement . . . . . . . . . . . . . . .
Adjustment . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
CVT SHIFT SELECTOR . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CONTROL CABLE . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
KEY INTERLOCK CABLE . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
TCM . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . . .
AIR BREATHER HOSE . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
G SENSOR . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Adjustment . . . . . . . . . . . . . . . .
OIL PAN . . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
INPUT SPEED SENSOR . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
PRIMARY SPEED SENSOR . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
OUTPUT SPEED SENSOR . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
DIFFERENTIAL SIDE OIL SEAL . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
WATER HOSE . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
FLUID COOLER SYSTEM . . . . . . . ..
![](/vehicles/gon/kad/hep/ifehot.png)
M/T SYSTEM
TM-13
< SYSTEM DESCRIPTION >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SYSTEM DESCRIPTION
M/T SYSTEM
System Diagram
INFOID:0000000010288434
CROSS-SECTIONAL VIEW
1.
Clutch housing
2.
CSC (Concentric Slave Cylinder)
3.
Reverse idler shaft
4.
Reverse input gear
5.
Reverse output gear
6.
2nd input gear
7.
3rd input gear
8.
3rd-4th synchronizer assembly
9.
4th input gear
10. 5th input gear
11.
5th-6th synchronizer assembly
12. 6th input gear
13. Transaxle case
14. 6th main gear
15. 5th main gear
16. 4th main gear
17. 3rd main gear
18. 2nd main gear
19. 1st-2nd synchronizer assembly
20. 1st main gear
21. Differential assembly
22. Final gear
23. Mainshaft
24. Input shaft
SCIA7618E
![](/vehicles/gon/kad/hep/verl.png)
TM-14
< SYSTEM DESCRIPTION >
[6MT: RS6F94R]
M/T SYSTEM
System Description
INFOID:0000000010288435
TRIPLE-CONE SYNCHRONIZER
Triple-cone synchronizer is used for the 1st and the 2nd gears to
reduce operating force of the control lever.
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring and reverse output gear. When the control lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.
1
: 1st main gear
2
: 1st-2nd coupling sleeve
3
: Insert key
4
: Outer baulk ring
5
: 2nd main gear
6
: Synchronizer cone
7
: Inner baulk ring
8
: 1st-2nd synchronizer hub
SCIA7636E
1
: Reverse fork rod
2
: Reverse output gear
3
: Return spring
4
: Reverse baulk ring
5
: Reverse input gear
SCIA7621E
![](/vehicles/gon/kad/hep/ngh.png)
POSITION SWITCH
TM-15
< DTC/CIRCUIT DIAGNOSIS >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
DTC/CIRCUIT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Parts Location
INFOID:0000000010288436
BACK-UP LAMP SWITCH : Component Inspection
INFOID:0000000010288437
1.
CHECK BACK-UP LAMP SWITCH
Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
.
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Parts Location
INFOID:0000000010288438
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection
INFOID:0000000010288439
1.
CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1
: Position switch
JPDIC0070ZZ
Terminals
Gear position
Continuity
1 – 2
Reverse
Existed
Except reverse
Not existed
PCIB1781E
1
: Position switch
JPDIC0070ZZ
![](/vehicles/gon/kad/hep/jul.png)
TM-16
< DTC/CIRCUIT DIAGNOSIS >
[6MT: RS6F94R]
POSITION SWITCH
Check continuity between position switch terminals with control lever
turned to 1st to 6th and reverse position.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
Terminals
Gear position
Continuity
2 – 3
Neutral
Existed
Except neutral
Not existed
JPDIC0091ZZ
![](/vehicles/gon/kad/hep/rulwerdsstr.png)
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-17
< SYMPTOM DIAGNOSIS >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000010288440
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
SUSPECTED PARTS
(Possible cause)
OIL
(Oil
lev
e
l is
l
o
w
.)
OI
L (W
ro
ng
oi
l.
)
OIL
(Oil
lev
e
l is
h
igh
.)
GASKET
(Damaged)
OIL SEAL (W
orn or
damaged)
O-RING (W
orn
or
da
ma
ge
d)
SHIF
T CONTROL L
INKAGE
(W
o
rn)
SHIF
T FORK (W
o
rn)
GEAR (W
o
rn o
r da
m
age
d)
BEAR
ING
(W
orn
o
r
da
ma
ge
d)
BAUL
K
RING (W
orn
o
r da
ma
ge
d)
INSE
R
T
S
P
RING (Dam
ag
ed
)
Symptoms
Noise
1
2
3
3
Oil leakage
3
1
2
2
2
Hard to shift or will not shift
1
1
2
3
3
Jumps out of gear
1
2
2
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст