Nissan Pathfinder (2008 year). Manual — part 423
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WINDSHIELD GLASS
GW-11
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• Use a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
• While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced out
by passenger compartment air pressure when a door is closed.
• The molding must be installed securely so that it is in position and leaves no gap.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
• Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if inhaled.
If affected by vapor inhalation, immediately move to an area with fresh air.
• Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the windshield in case of an accident.
CAUTION:
• Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed
on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Do not leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depending on temperature and humidities. The curing time will increase
under lower temperatures and lower humidities.
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GW-12
< REMOVAL AND INSTALLATION >
WINDSHIELD GLASS
1.
Windshield glass
2.
Molding
3.
Roof
4.
Urethane
5.
A-pillar
6.
Primer
7.
Cowl top panel
8.
Insulator
9.
Instrument panel
10. Cowl top cover
A.
Primer area (top and sides)
B.
Primer area (bottom)
C.
Bond area (top and sides)
D.
Bond area (bottom)
a.
7.0 mm (0.27 in)
WIIA1032E
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WINDSHIELD GLASS
GW-13
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Repairing Water Leaks for Windshield
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the windshield area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
b.
10.0 mm (0.39 in)
c.
22.0 mm (0.78 in)
d.
20.0 mm (0.78 in)
e.
28.0 mm (1.10 in)
f.
12.0 mm (0.47 in)
g.
15.0 mm (0.59 in)
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GW-14
< REMOVAL AND INSTALLATION >
FRONT DOOR GLASS AND REGULATOR
FRONT DOOR GLASS AND REGULATOR
Front Door Glass
INFOID:0000000001678406
REMOVAL
1.
Remove the front door finisher. Refer to
INT-10, "Removal and Installation"
2.
Temporarily reconnect the power window switch.
3.
Operate the power window main switch to raise/lower the door
window until the glass bolts can be seen.
4.
Remove the inside seal.
5.
Remove the glass bolts.
6.
While holding the door window, raise it at the rear and pull the
glass out of the sash toward the outside of the door.
INSTALLATION
Installation is in the reverse order of removal.
• Check the glass for proper fit. Refer to "FITTING INSPECTION".
• On the drivers door, reset the motor.
FITTING INSPECTION
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and guide rail bolts to correct the glass position.
Front Door Glass Regulator
INFOID:0000000001678407
REMOVAL
1.
Remove the front door finisher. Refer to
INT-10, "Removal and Installation"
2.
Temporarily reconnect the power window switch.
LIIA1686E
LIIA1687E
Glass bolts
: 6.1 N·m (0.62 kg-m, 54 in-lb)
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FRONT DOOR GLASS AND REGULATOR
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3.
Operate the power window main switch to raise/lower the door
window until the glass bolts can be seen.
4.
Remove the inside seal.
5.
Remove the glass bolts.
6.
Raise the front door glass and hold it in place with suitable tool.
7.
Disconnect the harness connector from the regulator assembly.
8.
Remove the bolts and the regulator assembly.
DISASSEMBLY AND ASSEMBLY
Remove the regulator motor from the regulator assembly.
INSPECTION AFTER REMOVAL
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
• Wire wear
• Regulator deformation
• Grease condition for each sliding part
LIIA1686E
WIIA1033E
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GW-16
< REMOVAL AND INSTALLATION >
FRONT DOOR GLASS AND REGULATOR
INSTALLATION
1.
Install the regulator assembly.
a.
Loosely install the top rear regulator bolt to use along with the temporary holds on the window motor to
install the assembly in the door.
b.
Install the top front regulator bolt.
c.
Install the bottom front regulator bolt.
d.
Install the bottom rear regulator bolt.
e.
Tighten the top rear regulator bolt.
f.
Install the top window motor bolt.
g.
Install the lower window motor bolt
h.
Install the rear window motor bolt.
2.
Connect the harness connector to the regulator assembly.
3.
Lower the glass and ensure that it is in both the front and rear
glass channels. Tighten glass bolts.
4.
Check the glass for proper fit.
5.
On the drivers door, reset the motor. Refer to "SETTING AFTER INSTALLATION".
6.
Install the inside seal.
7.
Install front door finisher. Refer to
INT-10, "Removal and Installation"
.
WIIA1033E
Regulator and motor bolts
: 5.7 N·m (0.58 kg-m, 50 in-lb)
Glass mounting bolts
: 6.1 N·m (0.62 kg-m, 54 in-lb)
LIIA1686E
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FRONT DOOR GLASS AND REGULATOR
GW-17
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SETTING AFTER INSTALLATION
Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).
• Removal and installation of the regulator.
• Removal and installation of the motor from the regulator.
• Removal and installation of the glass.
• Removal and installation of the glass run.
Resetting
After installing each component, perform the following procedure to reset the limit switch.
1.
Raise the glass to the top position.
2.
While pressing and holding the reset switch, lower the glass to
the bottom position.
3.
Release the reset switch. Verify that the reset switch returns to
the original position, if not, pull the switch using suitable tool.
4.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
Raise the glass to the top position.
SIIA0347E
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GW-18
< REMOVAL AND INSTALLATION >
REAR DOOR GLASS AND REGULATOR
REAR DOOR GLASS AND REGULATOR
Rear Door Glass
INFOID:0000000001678408
REMOVAL
1.
Remove the rear door finisher. Refer to
INT-10, "Removal and Installation"
.
2.
Remove the inside seal.
3.
Temporarily reconnect the power window switch.
4.
Remove the glass run from the partition glass.
5.
Operate the power window switch to raise/lower the door win-
dow until the glass bolts can be seen.
6.
Remove the partition sash bolt (lower) and screw (upper) to
remove the sash.
7.
Remove the bolts and the glass.
INSTALLATION
Installation is in the reverse order of removal.
• Check the glass alignment. Refer to "FITTING INSPECTION".
FITTING INSPECTION
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass carrier plate bolts to correct the glass position.
Rear Door Glass Regulator
INFOID:0000000001678409
REMOVAL
1.
Remove the rear door finisher. Refer to
INT-10, "Removal and Installation"
.
2.
Remove the inside seal.
3.
Temporarily reconnect the power window switch.
4.
Operate the power window switch to raise/lower the door win-
dow until the glass bolts can be seen.
5.
Raise the rear door glass and hold it in place with suitable tool.
6.
Remove the bolts and the regulator assembly.
LIIA1689E
Glass bolts
: 5.7 N·m (0.58 kg-m, 50 in-lb)
LIIA1689E
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