Daewoo Matiz (2003 year). Manual — part 170
5C – 8 CLUTCH
D13C5071
Installation Procedure
1. Install in the reverse order of removal.
2. Install the input shaft bearing using the input shaft
bearing installer 09925–98210 and the flywheel hold-
er 09924–17810.
D13C508B
3. Install the pressure plate and the clutch disc.
D
Install the clutch disc.
D
Install the pressure plate (1).
D
Align the pressure plate and the clutch disc onto the
flywheel using the clutch center guide DW210–010
and the flywheel holder 09924–17810.
D
Install the pressure plate bolts.
Tighten
Tighten the bolts to 18–28 N
S
m (13–21 lb-ft).
D103C510
D103C509
CLUTCH RELEASE BEARING, SHAFT
AND BUSHING
Tools Required
09923–46040
Bushing Joint Pipe
09925–48220
Bushing Remover/Installer
09930–30102
Sliding Shaft
09943–88211
Bushing, Bearing Installer
Removal Procedure
1. Remove the transaxle from the vehicle. Refer to Sec-
tion 5B, Manual Transaxle.
2. Remove the release arm. Refer to “Clutch Release
Arm” in this section.
3. Remove the release bearing.
4. Remove the release shaft and bushing.
D
Remove the bushing (No.2) and seal using the
bushing remover 09925–48220 and hammer.
D
Remove the release shaft (1).
CLUTCH 5C – 9
D103C511
D
Insert the tap (M14X1.5) to the busing (No.1) (2).
D13C512A
D
Insert the bushing joint pipe 09923–46040 to the
tab.
D
Connect the sliding shaft 09930–30102 to the end
of the bushing joint pipe 09923–46040.
D
Remove the bushing (No.1) by pulling.
D103C513
Inspection Procedure – Release Bearing
and Shaft
1. Release bearing inspection
D
Check for noisy, worn and damaged release bear-
ing.
D
Check for a grabbing rotation of release bearing.
D
Replace the release bearing if necessary.
D103C514
2. Release shaft inspection
D
Check for a warped shaft (1).
D
Check for a worn fork (2).
D
Replace the shaft if necessary.
5C – 10 CLUTCH
D103C515
Installation Procedure
1. Install in the reverse order of removal.
2. Install the release shaft bushing (No.1) using the
bushing joint pipe 09923–46040, bushing, bearing in-
staller 09943–88211 and a hammer.
D103C516
3. Install the release shaft bushing (No.2) and seal using
the bushing remover/installer 09925–48220 and a
hammer.
D103C517
4. Install the release bearing.
D
Coat the spline of transaxle input shaft with multi–
purpose grease (1).
D
Coat the release bearing bore and the connecting
of release shaft with multi–purpose grease (2).
D
Install the release bearing.
D103C518
CLUTCH RELEASE ARM
Removal Procedure
1. Disconnect the clutch cable.
D
Remove the adjusting nut (1).
D
Disconnect the cable (2).
CLUTCH 5C – 11
D103C519
2. Remove the clutch release arm.
D
Remove the bolt and nut (1).
D
Remove the release arm (2).
D13C520A
Installation Procedure
1. Install in the reverse order of removal.
2. Install the clutch release arm.
D
Install the clutch release arm matching to punched
mark (1).
Tighten
Tighten the bolt and nut to 10–16 N
S
m (7.5–12 lb-ft).
3. Adjust the clutch cable. Refer to “Diagnosis” in this
section.
D103B506
CLUTCH CABLE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the clutch cable from the transaxle.
D
Remove the adjusting nut (1).
D
Disconnect the cable from the wire clip (2).
D
Pull and remove the cable from the transaxle
mount hole (3).
D13C5211
2. Disconnect the clutch cable from the pedal.
D
Pull upward and disconnect the cable from the
pedal hook (1).
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст