Daewoo Matiz (2003 year). Manual — part 122
![](/vehicles/epme/widy/zwanid/ant.png)
MANUAL TRANSAXLE DRIVE AXLE 3B – 3
COMPONENT LOCATOR
DRIVE AXLE ASSEMBLY
D104B401
1. Outer Joint (Rzeppa)
2. Outer Large Boot Clamp
3. Outer Boot
4. Outer Small Boot Clamp
5. Drive Axle Shaft
6. Inner Small Boot Clamp
7. Inner Boot
8. Inner Large Boot Clamp
9. Inner Joint (Tripot)
10. Inner Joint Housing
![](/vehicles/epme/widy/zwanid/ikes.png)
3B – 4 MANUAL TRANSAXLE DRIVE AXLE
DIAGNOSTIC INFORMATION AND PROCEDURES
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Condition
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Probable Cause
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Correction
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Noise
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Bent drive axle shaft.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Worn the spline of drive axle shaft or joint
shaft.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Worn joint by grease leakage.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Steering Wheel
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Bent drive axle shaft.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Vibration
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Worn the spline of drive axle shaft or joint
shaft.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Car Lead / Pull
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Worn joint by grease leakage.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace drive axle.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
Boot Leak
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Poor assembly of boot clamp.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace boot clamp.
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Torn boot.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
S
Replace Boot.
![](/vehicles/epme/widy/zwanid/rulwot.png)
MANUAL TRANSAXLE DRIVE AXLE 3B – 5
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D106B506
DRIVE AXLE ASSEMBLY
Tool Required
KM–507–B Tie Rod End Joint Remover
Removal Procedure
1. Remove the drive axle shaft nut.
D
Fix the hub not to rotate by pressing the brake ped-
al.
D
Loosen the caulking (1).
D
Remove the nut (2).
D
Discard the nut.
D
Remove the washer (3).
D103B505
2. Remove the wheels. Refer to Section 2E, Tires and
Wheels.
3. Remove the transaxle under cover.
D
Remove the bolts (1).
D
Remove the under cover (2).
D104B501
4. Drain the transaxle fluid through the drain plug.
5. Remove the stabilizer bar. Refer to Section 2C, Front
Suspension.
6. Separate the control arm ball joint and the tie rod end
from the knuckle. Refer to Section 6D, Manual Steer-
ing gear and Section 2C, Front Suspension.
a. Control arm ball joint bolt.
b. Tie rod end joint castellated nut.
Notice: Use only the recommended tool for separating
the tie rod from the knuckle/strut assembly. Failure to
use the recommended tool may cause damage to the
knuckle/strut assembly or the tie rod end.
![](/vehicles/epme/widy/zwanid/nththay.png)
3B – 6 MANUAL TRANSAXLE DRIVE AXLE
D104B502
7. Pull the drive axle shaft (1) from the wheel hub.
Important: Support the unfastened end of the drive
axle. Do not allow the drive axle to dangle freely from the
transaxle for any length of time after it has been re-
moved from the wheel hub.
D104B503
8. Remove the drive axle from the transaxle.
D
Insert a flathead screwdriver between the trans-
axle case and the drive axle joint case (1).
D
Remove the drive axle (2).
Important: Cap the transaxle drive opening after the
drive axle has been removed to keep any contamination
out.
D104B504
Inspection Procedure
1. Inspect for worn or damaged spline of drive axle (1).
2. Inspect for a leaking boot (2).
3. Inspect for a bent shaft (3).
D14B502A
Installation Procedure
1. Clean the transaxle seal.
2. Install the drive axle into the transaxle.
3. Install the wheel hub onto the drive axle shaft.
4. Mount the knuckle onto the control arm ball joint.
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