Daewoo Musso. Manual — part 4
GENERAL INFORMATION 0B-13
Weather-Strip Lubrication
Apply a thin film silicone grease using a clean cloth.
EACH TIME THE OIL IS CHANGED
Brake System Inspection
This inspection should be done when the wheels are
removed for rotation. Inspect the lines and the hoses
for proper hookup, binding, leaks, cracks, chafing, etc.
Inspect the disc brake pads for wear. Inspect the rotors
for surface condition. Inspect other brake parts, the
parking brake, etc., at the same time. Inspect the brakes
more often if habit or conditions result in frequent braking.
Steering, Suspension and Front Drive Axle
Boot And Seal Inspection
Inspect the front and rear suspension and the steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
line and the hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Clean and inspect the drive axle
boot and seals for damage, tears or leakage. Replace
the seals if necessary.
Exhaust System Inspection
Inspect the complete system (including the catalytic
converter if equipped). Inspect the body near the exhaust
system. Look for broken, damaged, missing, or out-of-
position parts as well as open seams, holes, loose
connections, or other conditions which could cause heat
buildup in the floor pan or could let exhaust fumes seep
into the trunk or passenger compartment.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
damaged, or missing parts. Lubricate all linkage joints
and throttle cable joints, the intermediate throttle shaft
bearing, the return spring at throttle valve assembly, and
the accelerator pedal sliding face with suitable grease.
Check the throttle cable for free movements.
Engine Drive Belts
Inspect all belts for cracks, fraying, wear and proper
tension. Adjust or replace the belts as needed.
Hood Latch Operation
When opening the hood, note the operation of the
secondary latch. It should keep the hood from opening
all the way when the primary latch is released. The hood
must close firmly.
AT LEAST ANNUALLY
Lap and Shoulder Belts Condition and
Operation
Inspect the belt system including: the webbing, the
buckles, the latch plates, the retractor, the guide loops
and the anchors.
Movable Head Restraint Operation
On vehicles with movable head restraints, the restraints
must stay in the desired position.
Spare Tire and Jack Storage
Be alert to rattles in the rear of the vehicle. The spare
tire, all the jacking equipment, and the tools must be
securely stowed at all times. Oil the jack ratchet or the
screw mechanism after each use.
Key Lock Service
Lubricate the key lock cylinder.
Body Lubrication Service
Lubricate all the body door hinges including the hood,
the fuel door, the rear compartment hinges and the
latches, the glove box and the console doors, and any
folding seat hardware.
Underbody Flushing
Flushing the underbody will remove any corrosive
materials used for ice and snow removal and dust control.
At least every spring clean the underbody. First, loosen
the sediment packed in closed areas of the vehicle. Then
flush the underbody with plain water.
Engine Cooling System
Inspect the coolant and freeze protection fluid. If the fluid
is dirty or rusty, drain, flush and refill the engine cooling
system with new coolant. Keep the coolant at the proper
mixture in order to ensure proper freeze protection,
corrosion protection and engine operating temperature.
Inspect the hoses. Replace the cracked, swollen, or
deteriorated hoses. Tighten the clamps. Clean the
outside of the radiator and the air conditioning
condenser. Wash the filler cap and the neck. Pressure
test the cooling system and the cap in order to help
ensure proper operation.
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0B-14 GENERAL INFORMATION
Usage
Engine Oil
(Change with filter)
Engine Coolant
Brake / Clutch Fluid
Power Steering System
Parking Brake Cable
Hood Latch Assembly
Hood and Door Hinges
Fuel Door Hinge
Rear Compartment Lid Hinges
Weatherstrips
RECOMMENDED FLUIDS AND LUBRICANTS
Capacity
8.2 L
7.5 L
9.5 L
8.0 L
11.3 L
10.5 L
10.5 - 11.0 L
9.5 - 10.0 L
Approx. 0.5L level must
be maintained between
MAX & MIN level
1.0 L
As required
As required
As required
As required
Fluid/Lubricant
Quality class - API ; SH grade or above
ACEA ; A2 or A3
MB sheet ; 229.1
Viscosity - MB sheet ; 224.1
Quality class - API ; CG grade or above
ACEA ; B2 or B3
MB sheet ; 228.1, 228.3,
228.5, 229.1
Viscosity - MB sheet ; 224.1
ALUTEC P-78
DOT-3 & SAE J 1703
ATF DEXRON-II
Grease
Grease
Spray type grease
Silicone grease
3.2L DOHC
2.3L DOHC
662LA
661LA
3.2L DOHC
2.3L DOHC
662LA
661LA
GENERAL INFORMATION 0B-15
GENERAL DESCRIPTION
AND SYSTEM OPERATION
GENERAL REPAIR INSTRUCTIONS
l
If a floor jack is used, the following precautions are
recommended.
l
Park the vehicle on level ground, “block” the front or
rear wheels, set the jack against the frame, raise the
vehicle and support it with chassis stands and then
perform the service operation.
l
Before performing the service operation, disconnect
the negative battery cable in order to reduce the
chance of cable damaged and burning due to short-
cir cuiting.
l
Use a cover on the body, the seats and the floor to
protect them against damage and contamination.
l
Handle brake fluid and antifreeze solution with care
as they can cause paint damage.
l
The use of proper tools, and the recommended
essential and available tools where specified, are
important for efficient and reliable performance of
the service repairs.
l
Use genuine DAEWOO parts.
l
Discard used cotter pins, gaskets, O-rings, oil seals,
lock washers and self-locking nuts. Prepare new ones
for installation. Normal function of these parts cannot
be maintained if these parts are reused.
l
Keep the disassembled parts neatly in groups to
facilitate proper and smooth reassembly.
l
Keep attaching bolts and nuts separated, as they
vary in hardness and design depending on the
position of the installation.
l
Clean the parts before inspection or reassembly.
l
Also clean the oil parts, etc. Use compressed air to
make certain they are free of restrictions.
l
Lubricate rotating and sliding faces of parts with oil
or grease before installation.
l
When necessary, use a sealer on gaskets to prevent
leakage.
l
Carefully observe all specifications for bolt and nut
torques.
l
When service operation is completed, make a final
check to be sure service was done properly and the
problem was corrected.
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0B-16 GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER SYSTEM
K P T P 0 A 1 9 S W P 122357
12~17.Production Serial Number
: 000001- 999999
11.Plant Code
P : PyongTaek Plant
10.Model Year
M : 1991
N : 1992
P : 1993
R : 1994
S : 1995
T : 1996
V : 1997
W : 1998
X : 1999
Y : 2000
9. Check Digit
Constant “S”
8. Engine Type
3 : 2299cc, In-line 4Cylinder, Diesel (OM601)
4 : 2874cc, In-line 5Cylinder, Diesel (OM602)
8 : 1998cc, In-line 4Cylinder, Gasoline (E20)
6 : 2295cc, In-line 4Cylinder, Gasoline (E23)
9 : 3199cc, In-line 6Cylinder, Gasoline (E32)
A : 2299cc, In-line 4Cylinder, Diesel (OM601)
B : 2874cc, In-line 5Cylinder, Diesel (OM602)
C : 2299cc, In-line 4Cylinder, Diesel (SY662LA)
D : 2874cc, In-line 5Cylinder, Diesel (SY662LA)
7. Restraint System
0 : NO Seat Belt,
1 : 3-Point Seat Belts, 2 : 2-Point Seat Belts
6. Trim Level
A : Standard, B : Deluxe, C : Super Deluxe
5. Body Type
0 : 5-Door
1 : 4-Door
2 : 3-Door
4. Line Models
P : Musso, LHD, R : Musso, RHD
3. Vehicle Type
T (Passengr Cars)
2. Name of Mamufacturer : P
1. Nation : K
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