Daewoo Musso. Manual — part 278
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5B-14 MANUAL TRANSMISSION
TRANSMISSION
Preceding Work : Removal of the shift control cable
1 Clutch Housing
2 Oil Filler Plug . . . . . . . . . . . 25 Nm
3 Transmission Assembly
4 Back-up Switch
5 Washer
6 Bolt . . . . . . . . . . . . . .. 77-87 Nm
7 Oil Drain Plug . . . . . . . . . . . 25 Nm
8 Bolt . . . . . . . . . . . . . .. 81-89 Nm
9 Washer
10 Front Propeller Shaft
11 Transfer Case Assembly
12 Speedometer Cable
13 Rear Propeller Shaft
14 Washer
15 Bolt . . . . . . . . . . . . . .. 70-80 Nm
16 Cross Member
17 Washer
18 Bolt . . . . . . . . . . . . . .. 21-35 Nm
19 Washer
20 Bolt . . . . . . . . . . . . . .. 62-93 Nm
21 Breather Hose
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MANUAL TRANSMISSION 5B-15
Removal & Installation Procedure
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the drain plug from the transmission housing and
drain the oil. Reinstall the drain plug.
Installation Notice
Tightening Torque
25 Nm
4. Disconnect the back-up switch connector.
5. Remove the breather hose.
6. Remove the speedometer connector and other wiring
harnesses and connectors.
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5B-16 MANUAL TRANSMISSION
7. Remove the front and rear propeller shafts from the
transfercase.
Installation Notice
Tightening Torque
81 - 89 Nm
70 - 90 Nm
Front
Rear
8. Support the transmission on an suitable jack.
Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.
Installation Notice
9. Remove the transmission mounting bolts.
Installation Notice
Tightening Torque (1)
Tightening Torque (2)
21 - 35 Nm
62 - 93 Nm
10. Move the transmission jack backward careful and
disengage the transmission input shaft from the engine.
Remove the transmission.
11. Installation should follow the removal procedure in the
reverse order.
Tightening Torque
77 - 87 Nm
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MANUAL TRANSMISSION 5B-17
UNIT REPAIR
MAJOR UNIT
Preceding Work : Removal of the transmission
Removal of the transfer case
Disassembly Procedure
1. Install the removed transmission into a fixture.
2. Remove the drain plug and drain the oil. Using a 13 mm
wrench, remove the clamp bolt and position the offset lever
in the 3-4 position of neutral.
Notice
Removal of the offset lever in a position other than 3-4 of
neutral will be difficult.
3. Using a pin punch and a hammer, remove the roll pin to
remove the shift lever from the offset lever.
4. Using a 15 mm wrench, remove the 8 bolts from the extension
housing.
5. Separate the extension housing from the case and shift
cover.
Separate the offset lever from the shift.
Notice
Do not remove the offset lever while the extension housing
is still assembled to the case.
6. Remove the offset lever from the extension housing with
the detent ball and spring.
7. Remove the roll pin from either the offset lever or extension
housing.
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