Daewoo Musso. Manual — part 209
2C-8 FRONT SUSPENSION
FRONT LOWER AND UPPER ARM
1 Nut . . . . . . . . . . . . ... 120-140 Nm
2 Fulcrum Pin and Upper Arm Assembly
3 Camber/Caster Adjusting Shim
4 Bolt
5 Bolt
6 Washer
7 Upper Arm End
8 Nut . . . . . . . . . . . . . ... 16-22 Nm
9 Castle Nut . . . . . . . . . . .. 80-150 Nm
10 Cotter Pin . . . . . . . . . . . ... Replace
11 Nut . . . . . . . . . . . . ... 150-180 Nm
12 Washer
13 Bolt
14 Lower Arm Assembly and Lower Arm End
15 Bolt
16 Washer
17 Nut . . . . . . . . . . . . . ... 60-80 Nm
Preceding Work : Removal of the torsion bar spring
Removal of the steering knuckle and drive shaft
FRONT SUSPENSION 2C-9
Removal & Installation Procedure
1. Remove the shock absorber.
Installation Notice
2. Remove the fulcrum pin mounting bolts and nuts and remove
the upper arm assembly.
Notice
Be careful not to damage or lose the adjusting shims.
Upper
Lower
Distance between the nut end
and the screw end
Tightening Torque
6 - 9 mm
60 - 80 Nm
3. Remove the lower arm mounting bolts (2).
Installation Notice
Tightening Torque
120 - 140 Nm
4. Pull out the cotter pin from the lower arm ball end assembly
and remove lower arm after loosening the slotted nut.
Installation Notice
Tightening Torque
150 - 180 Nm
Notice
Replace the cotter pin with new one.
5. Installation should follow the removal precedure in the
reverse order.
Tightening Torque
120 - 180 Nm
Installation Notice
2C-10 FRONT SUSPENSION
FRONT SHOCK ABSORBER
1 Front Shock Absorber
2 Washer
3 Bush
4 Center Washer
5 Actuator Mounting Bracket
6 Nut . . . . . . . . . . . . . . 40-60Nm
FRONT SUSPENSION 2C-11
Removal & Installation Procedure
1. Disconnect actuator connector and unscrew bolt and remove
actuator assembly.
Notice
When installing the actuator to the mounting bracket, the
wiring should face the front of the frame.
2. Unscrew the upper nut (6).
Notice
When screwing the nut, actuator contacting surface of the
mounting bracket and rod end should be 0.5 - 1.5mm.
3. Remove the mounting bracket (5).
Notice
When installing the bracket, it should be vertical to the frame
side member.
4. Remove the bush and check for damage and replace if
necessary.
5. Unscrew shock absorber lower bolt and nut and remove
the shock absorber.
Notice
Shock absorber is filled with gas, never attempt to cut or
heat.
6. Installation should follow the removal procedure in the
reverse order.
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