Daewoo Musso. Manual — part 119

OM600 ENGINE MECHANICAL 1B3-183

OIL GALLERY STEEL BALL

Preceding Work : Removal of cooling fan

Removal of the coolant pump housing
Removal of the flywheel and driven plate

1 Steel Ball . . . . . . . . . . . . .

f

15mm

2 Screw Plug . . . . . . . ... Loctite 241,50Nm

Notice

The screw plug (2) has to be installed as a repair solution if the steel ball (1) is leaking.

1B3-184 OM600 ENGINE MECHANICAL

3 Steel Ball . . . . . . . . . . . . .

f

17mm

4 Seal

5 Screw Plug . . . . . . . . . . . . . 50Nm

Notice

The seal (4) and screw plug (5) have to be installed as a repair solution if the steel ball (3) is leaking.

Tools Required

601 589 08 15 00 Drift

OM600 ENGINE MECHANICAL 1B3-185

Removal & Installation Procedure

1. Remove the timing case cover.

2. By inserting a round bar (6) approx. 0.7m from the back to

the front side through the oil gallery, knock out the steel
balls (1,3).

Notice

Be careful not to damage the bores of the steel balls.

6 Shop-made tool

3. Thoroughly clean the bores of steel balls.

4. Place the steel ball (3) onto the drift (7) with a little grease

and position to the bore and then tap until the drift stops.

Drift 601 589 08 15 00

5. Place the steel ball (1) onto the drift (7) with a little grease

and position to the bore and then tap until the drift stops.

Drift 601 589 08 1500

6. Warm up the engine and check the oil for leaks.

1B3-186 OM600 ENGINE MECHANICAL

Installation of Screw Plug

Notice

If steel ball leaks again, install the screw plug.

1. Remove the steel ball.

2. Tap thread into the bores of the oil gallery.

Notice

Front bore : M18 ´ 1.5, depth 10mm

Rear bore : M16 ´ 1.5, depth 14mm

3. Thoroughly clean the oil gallery.

4. Tighten the front plug (5) with seal (4).

5. Apply Loctite 241 and then tighten the rear plug (2).

Tightening Torque

50 Nm

Tightening Torque

50 Nm