Jaguar XJ (X350). Service manual — part 1498
10 . Place a suitable protective sheet over the rear seats and place a protecting board over sheet.
11 . Remove and discard the rear window glass finisher.
12
.
CAUTION: Make sure the vehicle is protected to prevent any damage to the vehicles paint work. Failure
to follow this instruction may result in damage to the vehicle.
Apply protective tape around the rear window glass aperture.
13
.
WARNING: When removing the rear window glass, personal protection must be worn. Failure to follow
this instruction may result in personal injury.
NOTE:
Refer to the next step for the correct measurement.
Using a suitable high speed diamond tipped cutting tool, remove area a from area b.
1) Rear window glass spacer.
2) Vehicle body.
3) Armoured frame.
4) Armoured rear window glass.
14 . Use the steps below to make sure the correct measurement is used to cut the rear window glass.
A: Rear window glass upper.
25 mm (0.98 inch).
B: Rear window glass side.
1: 52 mm (2.05 inches).
2: 57 mm (2.24 inches).
C: Rear window glass lower.
97 mm (3.82 inch).
15 . Apply cutting lubricant to the rear window glass adhesive.
16
.
WARNING: When removing the rear window glass, personal protection must be worn. Failure to follow
this instruction may result in personal injury.
Using a suitable cutting tool, cut the seal between the armoured rear window glass and the armoured frame.
1) Rear window glass spacer.
2) Vehicle body.
3) Armoured frame.
4) Armoured rear window glass.
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17
.
WARNING: When removing the rear window glass, personal protection must be worn. Failure to follow
this instruction may result in personal injury.
NOTE:
The rear window glass must also be pushed out from the inside of the vehicle.
With the assistance of three people and exercising care, remove and discard the rear window glass.
Installation
1
.
CAUTION: Do not use thinners to clean the the rear window glass. Failure to follow this instruction may
result in damage to the vehicle.
CAUTION: Make sure that only the recommended degreasing and cleaning fluids are used. Failure to
follow this instruction may result in damage to the vehicle.
CAUTION: Make sure that only the recommended adhesive, sealant and primers are used. Failure to follow
this instruction may result in damage to the vehicle.
When installing the rear window glass make sure the products used are of the same specification as listed below.
PREPARATION
RUBBER AND PLASTIC
GLUING
METAL GLUING
GLAZING GLUING
Degreasing
BETAWIPE Type Ref :
18022
STANDOX Type SILICON
ENTFERNER Ref : 66012
BETAWIPE Type Ref : 18022
Primer
BETAWIPE Type Ref:
18031
-
BETAPRIME Type GURIT-ESSEX
AG Ref: 18026
Adhesive
BETASEAL Type
Ref:18016
SIKA 221 Type Ref:18040
BETASEAL Type Ref:18016
2
.
CAUTION: When installing the rear window glass, do not strike it in any way as this will crack the glass.
Failure to follow this instruction may result in damage to the vehicle.
NOTE:
Make sure the rear window glass does not move out of position in the windshield glass aperture.
Using the special tool, remove any residual adhesive from the body.
3 . Protect the inside of the rear window glass.
4
.
Using suitable adhesive tape, tape the heated rear window glass wiring harness and antenna wiring harness to the rear
window glass.
5 . Install the rear window glass spacers to the rear window glass frame to the same positions they where removed from.
6
.
Install a 10mm (0.39 inch) long pieces of protective tape to each corner and 20 mm (0.79 inch) long pieces of protective
tape along the rear window glass frame.
7
.
WARNING: When installing the rear window glass, personal protection must be worn. Failure to follow this
instruction may result in personal injury.
CAUTION: When installing the rear window glass, do not strike it in any way as this will crack the glass.
Failure to follow this instruction may result in damage to the component.
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