Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 138

ENGINE HOOD / DOOR – BACK DOOR

ED–49

ED

9.

REMOVE BACK DOOR TRIM BOARD
(a) Remove the 2 screws.
(b) Disengage the 16 clips and remove the back door

trim board.

10. REMOVE BACK DOOR SERVICE HOLE COVER

(a) Remove the back door service hole cover.

NOTICE:
Remove any tape remaining on the door side.

11. REMOVE REAR WIPER ARM AND BLADE

ASSEMBLY (w/ Rear Wiper) (See page

WW-39

)

12. REMOVE REAR WIPER MOTOR (w/ Rear Wiper) (See

page

WW-40

)

13. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear

Wiper)

14. REMOVE MULTIPLEX NETWORK DOOR ECU

(a) Disconnect the 2 connectors and harness clamp.
(b) Remove the 2 screws and the multiplex network

door ECU.

15. REMOVE BACK WINDOW LOCK ASSEMBLY (See

page

WS-93

)

16. REMOVE BACK DOOR OUTSIDE GARNISH SUB-

ASSEMBLY (See page

ET-90

)

17. REMOVE BACK DOOR LOCK ASSEMBLY (See page

DL-116

)

18. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY

(a) Disconnect the connector and the 2 clamps.

B135554

B135544

B135545

B135546

ED–50

ENGINE HOOD / DOOR – BACK DOOR

ED

(b) Remove the retainer and the back door lock

cylinder.

19. REMOVE NO. 1 REAR SPOILER COVER

(a) Remove the 4 screws and No. 1 rear spoiler cover.

20. REMOVE REAR SPOILER (See page

ET-34

)

21. REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY

(See page

ET-35

)

22. REMOVE BACK DOOR SIDE FEMALE STOPPER

SUB-ASSEMBLY
(a) Remove the 2 bolts and back door side female

stopper.

23. REMOVE BACK WINDOW SUPPORT LH (See page

ED-61

)

24. REMOVE BACK WINDOW SUPPORT RH

HINT:
Use the same procedure as described for the LH side.

25. REMOVE BACK DOOR GLASS (See page

WS-63

)

26. REMOVE BACK WINDOW STAY UPPER BRACKET

RH (See page

WS-63

)

27. REMOVE BACK WINDOW STAY UPPER BRACKET

LH
HINT:
Use the same procedure as described for the RH side.

28. REMOVE BACK WINDOW LOCK STRIKER

ASSEMBLY (See page

WS-63

)

29. REMOVE BACK DOOR OUTSIDE HANDLE (See page

WS-64

)

B135548

B135550

B135549

ENGINE HOOD / DOOR – BACK DOOR

ED–51

ED

30. REMOVE BACK DOOR HINGE ASSEMBLY RH

(a) Remove the bolt and the back door hinge.

31. REMOVE BACK DOOR HINGE ASSEMBLY LH

HINT:
Use the same procedure as described for the RH side.

32. REMOVE NO. 2 BACK DOOR WEATHERSTRIP

(a) Remove the No. 2 back door weatherstrip.

NOTICE:
Remove any tape remaining on the door side.

33. REMOVE BACK DOOR STAY UPPER BRACKET RH

(a) Remove the bolt and the back door stay upper

bracket.

34. REMOVE BACK DOOR STAY UPPER BRACKET LH

(a) Remove the bolt and the back door stay upper

bracket.

35. REMOVE BACK DOOR SUPPORT (See page

ED-59

)

36. REMOVE BACK DOOR DAMPER STAY LOWER

BRACKET
(a) Remove the 2 bolts and the back door damper stay

lower bracket.

37. REMOVE NO. 1 BACK DOOR NAME PLATE (See

page

ET-28

)

38. REMOVE NO. 2 BACK DOOR NAME PLATE (See

page

ET-28

)

39. REMOVE REAR NAME PLATE (See page

ET-29

)

B135998

B135591

B135592

B135593

B135999

ED–52

ENGINE HOOD / DOOR – BACK DOOR

ED

40. REMOVE CUSHION

(a) Remove the 2 cushions.

41. REMOVE HOLE PLUG

(a) Remove the 2 hole plugs.

ADJUSTMENT

HINT:
•

Centering bolts are used to mount the door hinge onto the
vehicle body and door. The door cannot be adjusted with
the centering bolts on. Substitute standard bolts (with
washers) for the centering bolts when making
adjustments.

•

For bolts without torque specifications, check the standard
bolt chart (see page

SS-2

).

1.

INSPECT BACK DOOR
(a) Check that the clearance measurements are within

the standard ranges.

Standard

Centering Bolt

Standard Bolt

B104980E01

Area

Measurement

Area

Measurement

A

8.5 to 11.5 mm

(0.335 to 0.453 in.)

G

5 to 8 mm

(0.197 to 0.315 in.)

B

0 to 3 mm

(0 to 0.118 in.)

H

3.5 to 6.5 mm

(0.138 to 0.256 in.)

C

5.5 to 8.5 mm

(0.217 to 0.335 in.)

I

2.8 to 5.8 mm

(0.110 to 0.228 in.)

D

5 to 8 mm

(0.197 to 0.315 in.)

J

5.5 to 8.5 mm

(0.217 to 0.335 in.)

A

B

C

D

E

F

G

H

I

J

K

B139380E01