Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 190
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–191
EM
(c) Install the water inlet with the 5 bolts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
55. INSTALL WATER BY-PASS HOSE
(a) Install the water by-pass hose with the 2 clamps.
56. INSTALL NO. 2 WATER BY-PASS HOSE
(a) Install the No. 2 water by-pass hose with the 2
clamps.
57. INSTALL NO. 3 WATER BY-PASS HOSE
(a) Install the No. 3 water by-pass hose with the 2
clamps.
58. INSTALL WITH THERMOSTAT WATER INLET SUB-
ASSEMBLY
(a) Install a new O-ring and the water inlet with
thermostat with the 3 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
59. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install the 2 stud bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
(b) Install a new gasket.
(c) Install the oil filter bracket with the 3 bolts and 2
nuts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
A126462
A121042
A121046
A120414
EM–192
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
60. INSTALL ENGINE OIL PRESSURE SWITCH
ASSEMBLY
(a) Apply adhesive to 2 or 3 threads of the oil pressure
switch.
Adhesive:
Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or the equivalent.
(b) Using a 24 mm deep socket wrench, install the oil
pressure switch.
Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
61. INSTALL OIL FILTER UNION
(a) Using a 12 mm hexagon wrench, install the oil filter
union.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
62. INSTALL OIL FILTER SUB-ASSEMBLY
(a) Clean the oil filter contact surface on the oil filter
bracket.
(b) Apply clean engine oil to the rubber gasket of a new
oil filter.
(c) Tighten the oil filter by hand until the rubber gasket
comes into contact with the seat of the filter bracket.
(d) Using SST, tighten it an additional 3/4 turn to set the
oil filter.
SST
09228-07501
Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
63. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY (for Bank 2)
(a) Install the camshaft timing oil control valve bank 2
with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
64. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY (for Bank 1)
(a) Install the camshaft timing oil control valve bank 1
with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
Adhesive
A085603E01
SST
3/4 Turn
A126372E01
A126464
A126463
1GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM–193
EM
65. INSTALL WATER BY-PASS JOINT RR
(a) Install a new O-ring onto the water outlet pipe.
(b) Install the 2 gaskets onto the bank 1 and bank 2
cylinder heads.
(c) Install the water by-pass rear joint with the 2 bolts
and 4 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
66. INSTALL ENGINE COOLANT TEMPERATURE
SENSOR
(a) Install the engine coolant temperature sensor with a
new gasket.
Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
67. INSTALL ENGINE HANGERS
(a) Install engine hanger No. 1 with the 2 bolts.
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
(b) Install engine hanger No. 2 with the 2 bolts.
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)
A121045
A121043
A126461
No. 1
No. 2
A072941E02
1GR-FE EXHAUST – EXHAUST PIPE
EX–1
EX
ENGINE
1GR-FE EXHAUST
EXHAUST PIPE
COMPONENTS
CENTER EXHAUST PIPE
ASSEMBLY
TAIL EXHAUST PIPE ASSEMBLY
Non-reusable part
48 (489, 35)
GASKET
N*m (kgf*cm, ft*lbf) : Specified torque
x2
43 (438, 32)
x2
COMPRESSION SPRING
x2
A128846E01
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