Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 432
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RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR
MT
8.
INSTALL 1ST GEAR NEEDLE ROLLER BEARING
(a) Coat the 1st gear needle roller bearing with gear oil,
then install it onto the counter gear.
9.
INSTALL COUNTERSHAFT GEAR 1ST SPEED
(a) Coat the countershaft gear 1st speed with gear oil,
and install it onto the counter gear.
(b) Using SST and a press, install the reverse gear
spline piece.
SST
09309-37010
10. INSTALL BALL
(a) Install the ball into the counter gear.
11. INSTALL NO. 4 SYNCHRONIZER RING
(a) Coat the No. 4 synchronizer ring with gear oil, and
install it onto the counter gear.
12. INSTALL REVERSE GEAR NEEDLE ROLLER
BEARING
(a) Coat the reverse gear needle roller bearing with
gear oil, and install it onto the counter gear.
F051546E01
SST
F051561E01
F051544E01
F051543E01
F051542E01
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RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR
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13. INSTALL COUNTERSHAFT REVERSE GEAR
(a) Install the key spring and 2 shifting keys onto the
reverse gear.
HINT:
•
Install the shifting key with its groove on the
reverse gear side.
•
Install the key spring with its claw on the reverse
gear side.
•
Refer to the illustration when installing the key
spring.
(b) Install the hub sleeve onto the reverse gear.
(c) Coat the countershaft reverse gear with gear oil,
then install it onto the counter gear.
14. INSTALL REVERSE GEAR BEARING RACE INNER
(a) Align the groove of the reverse gear bearing race
inner with the ball, and install them.
15. INSTALL COUNTER GEAR FRONT BEARING OR
ROLLER
(a) Using SST and a press, install the counter gear
front bearing or roller onto the counter gear.
SST
09608-06041
HINT:
Make sure that the groove of the bearing faces the
correct direction as shown in the illustration.
16. INSTALL NO. 1 COUNTER GEAR FRONT BEARING
SNAP RING
(a) Select a snap ring that will allow minimum axial play.
Standard clearance:
0.1 mm (0.004 in.) or less
Snap ring thickness
Key Spring
Shifting keys
Hub Sleeve
Reverse Gear
F051643E01
F051564E01
SST
Groove
F051644E01
F051566E01
Part No.
Thickness: mm (in.)
Mark
90520-31015
2.35 to 2.40
(0.0925 to 0.0945)
A
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RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR
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(b) Using a snap ring expander, install the snap ring
onto the counter gear.
17. INSPECT REVERSE GEAR THRUST CLEARANCE
(a) Using a feeler gauge, measure the reverse gear
thrust clearance.
Standard clearance:
0.125 to 0.375 mm (0.0049 to 0.0148 in.)
If the clearance is outside the specification, replace
the defective gear, spline piece or bearing race.
18. INSPECT 1ST GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 1st gear thrust
clearance.
Standard clearance:
0.10 to 0.43 mm (0.0039 to 0.0169 in.)
If the clearance is outside the specification, replace
the defective gear, clutch hub, spline piece or
counter gear.
90520-31016
2.40 to 2.45
(0.0945 to 0.0965)
B
90520-31017
2.45 to 2.50
(0.0965 to 0.0984)
C
90520-31018
2.50 to 2.55
(0.0984 to 0.1004)
D
90520-31019
2.55 to 2.60
(0.1004 to 0.1024)
E
90520-31020
2.60 to 2.65
(0.1024 to 0.1043)
F
90520-31021
2.65 to 2.70
(0.1043 to 0.1063)
G
90520-31022
2.70 to 2.75
(0.1063 to 0.1083)
H
90520-31023
2.75 to 2.80
(0.1083 to 0.1102)
J
90520-31024
2.80 to 2.85
(0.1102 to 0.1122)
K
90520-31025
2.85 to 2.90
(0.1122 to 0.1142)
L
0520-31033
2.90 to 2.95
(0.1142 to 0.1161)
M
Part No.
Thickness: mm (in.)
Mark
F051532E01
F051533E01
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RA61F MANUAL TRANSMISSION – COUNTER GEAR AND REVERSE IDLER GEAR
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19. INSPECT 2ND GEAR THRUST CLEARANCE
(a) Using a dial indicator, measure the 2nd gear thrust
clearance.
Standard clearance:
0.10 to 0.43 mm (0.0039 to 0.0169 in.)
If the clearance is outside the specification, replace
the defective gear, clutch hub or counter gear.
20. INSPECT REVERSE GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the reverse gear
radial clearance.
Standard clearance:
0.015 to 0.065 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the reverse gear needle roller bearing or shaft.
21. INSPECT 1ST GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 1st gear radial
clearance.
Standard clearance:
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the 1st gear needle roller bearing or shaft.
22. INSPECT 2ND GEAR RADIAL CLEARANCE
(a) Using a dial indicator, measure the 2nd gear radial
clearance.
Standard clearance:
0.015 to 0.067 mm (0.0006 to 0.0026 in.)
If the clearance is outside the specification, replace
the 2nd gear needle roller bearing or shaft.
F051534E01
F051535E01
F051536E01
F051537E01
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