Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 229

1GR-FE FUEL – FUEL PUMP

FU–31

FU

3.

REMOVE FUEL PUMP ASSEMBLY
(a) Disengage the clamp, then disconnect the

connector.

(b) Disengage the 5 claws and separate the fuel pump

from the fuel pump case.

(c) Disconnect the connector from the fuel pump.

4.

REMOVE FUEL PUMP FILTER
(a) Remove the fuel filter from the fuel pump.

5.

REMOVE FUEL PRESSURE REGULATOR
ASSEMBLY
(a) Remove the fuel pressure regulator and the 2 O-

rings.

A129894

A129897

A129898

Fuel
Pump

Fuel Filter

A129899E01

O-ring

A129900E02

FU–32

1GR-FE FUEL – FUEL PUMP

FU

INSPECTION

1.

INSPECT FUEL PUMP ASSEMBLY
(a) Check the resistance.

(1) Using an ohmmeter, measure the resistance

between the terminals.
Standard resistance:

0.2 to 3.0

Ω at 20°C (68°F)

If the result is not as specified, replace the fuel
pump.

REASSEMBLY

1.

INSTALL FUEL PRESSURE REGULATOR ASSEMBLY
(a) Install a new O-ring into the fuel pump case.
(b) Install a new O-ring onto the fuel pressure regulator.
(c) Install the pressure regulator.

2.

INSTALL FUEL PUMP FILTER ASSEMBLY
(a) Install the fuel filter onto the fuel pump.

3.

INSTALL FUEL PUMP ASSEMBLY
(a) Connect the fuel filter to the fuel pump.

(b) Engage the 5 claw fittings and install the fuel pump

onto the fuel pump case.

A129901

O-ring

A129900E02

Fuel
Pump

Fuel Filter

A129899E01

A129898

G036091

1GR-FE FUEL – FUEL PUMP

FU–33

FU

(c) Engage the clamp, then connect the connector.

4.

INSTALL NO. 1 FUEL SUB-TANK
(a) Install the connector and engage the clamp.

(b) Engage the 5 claws and install the fuel pump tank.

5.

INSTALL FUEL SENDER GAUGE ASSEMBLY
(a) Engage the claw and install the sender gauge by

sliding it in the direction as shown in the illustration.

(b) Connect the connector.

A129894

A129893

A129892

G036094

A129890

FU–34

1GR-FE FUEL – FUEL PUMP

FU

INSTALLATION

1.

INSTALL FUEL SUCTION WITH PUMP AND GAUGE
TUBE ASSEMBLY
(a) Install a new gasket onto the fuel tank.
(b) Set the fuel suction tube assembly to the fuel tank.

NOTICE:
Do not bend the arm of the fuel sender gauge.

(c) Fit the spline of the fuel suction tube assembly into

the keyway of the fuel tank.

(d) Install a new retainer.

(1) Align the mark on a new retainer with the rib on

the fuel tank as shown in the illustration.

(2) Using SST, turn the retainer 740

° to 760°

clockwise (more than 2 turns), and position the
mark on the retainer within range A to install it.
SST

09808-14020 (09808-01410, 09808-
01420, 09808-01430)

HINT:
Align the tips of the SST with the ribs on the
retainer.

2.

INSTALL FUEL TANK MAIN TUBE AND FUEL TANK
RETURN TUBE (See page

FU-49

)

3.

INSTALL FUEL TANK ASSEMBLY (See page

FU-50

)

4.

REMOVE FUEL TANK VENT HOSE (See page

FU-50

)

5.

CONNECT FUEL TANK MAIN TUBE AND FUEL TANK
RETURN TUBE (See page

FU-49

)

6.

CONNECT FUEL TANK BREATHER TUBE SUB-
ASSEMBLY (See page

FU-51

)

7.

CONNECT FUEL TANK TO FILLER PIPE HOSE (See
page

FU-51

)

A129944

A129920

A129921

A129930