Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 413

PR–12

PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY

PR

(e) Install 4 new snap rings of equal thickness which

will allow no axial play.
HINT:
Do not reuse the snap rings.
Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible the same
thickness on both ends.

(f)

Using a hammer, tap the yoke until there is no
clearance between the spider bearing outer race
and snap ring.
HINT:
Install new spider bearings onto the sleeve side in
the procedure described above.

(g) Align the matchmarks on the flange yoke and the

sleeve yoke.

(h) Using SST, install the spider bearings onto the

spider.
SST

09332-25010

(i)

Using SST, adjust both bearings so that the snap
ring grooves are at maximum and equal in width.
SST

09332-25010

(j)

Install 4 new snap rings of equal thickness which
will allow no axial play.
HINT:
Do not reuse the snap rings.

G020755

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022297E02

SST

F044258E01

PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY

PR–13

PR

Thickness of snap ring

NOTICE:
•

Use a new snap ring.

•

Use snap rings as close as possible to the
same thickness on both ends.

(k) Using a plastic hammer, tap the yoke until there is

no clearance between the spider bearing outer race
and snap ring.
HINT:
Install new spider bearings onto the sleeve side in
the procedure described above.

2.

INSPECT UNIVERSAL JOINT SPIDER BEARING
(a) Check that the joints move smoothly.
(b) Check the spider bearing axial play by turning the

yoke while holding the shaft tightly.
Maximum bearing axial play:

0 mm (0 in.)

3.

INSPECT REAR PROPELLER SHAFT ASSEMBLY (for
4WD)
HINT:
When replacing the spider bearing, be sure that the
grease fitting hole is facing in the direction shown in the
illustration.

Parts No.

Thickness mm (in.)

Mark

90520-25039

2.28 to 2.30

1

90520-25040

2.30 to 2.32

2

90520-25041

2.32 to 2.34

-

90520-25042

2.34 to 2.36

Brown

90520-25043

2.36 to 2.38

Blue

90520-25044

2.38 to 2.40

6

90520-25045

2.40 to 2.42

7

90520-25046

2.42 to 2.44

8

90520-25047

2.44 to 2.46

9

90520-25048

2.46 to 2.48

10

90520-25049

2.48 to 2.50

A

90520-25050

2.50 to 2.52

B

90520-25051

2.52 to 2.54

C

90520-25052

2.54 to 2.56

D

90520-25053

2.56 to 2.58

E

90520-25054

2.18 to 2.20

J

90520-25055

2.20 to 2.22

K

90520-25056

2.22 to 2.24

F

90520-25057

2.24 to 2.26

G

90520-25058

2.26 to 2.28

H

Hammering Point

G022298E01

PR–14

PROPELLER SHAFT – REAR PROPELLER SHAFT ASSEMBLY

PR

INSTALLATION

1.

INSTALL REAR PROPELLER SHAFT ASSEMBLY (for
2WD)
(a) Remove SST from the extension housing.
(b) Install the propeller shaft assembly into the

extension housing.

(c) Align the matchmarks on the propeller shaft flange

and differential flange.

(d) Install the propeller shaft assembly with the 4 bolts,

4 nuts and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

2.

INSTALL REAR PROPELLER SHAFT ASSEMBLY (for
4WD)
(a) Align the matchmarks on the propeller shaft flange

and differential flange.

(b) Install the propeller shaft assembly with the 4 bolts,

4 nuts and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

(c) Align the matchmarks on the propeller shaft flange

and transfer flange.

(d) Install the propeller shaft assembly with the 4 nuts

and 4 washers.
Torque: 88 N*m (899 kgf*cm, 65 ft.*lbf)

Rear Side

G022300E01

SST

C098710E01

Matchmarks

C098700E02

Matchmarks

C098700E02

Matchmarks

C098699E02

RA61F MANUAL TRANSMISSION – MANUAL TRANSMISSION SYSTEM

MT–1

MT

MANUAL TRANSMISSION
SYSTEM

PROBLEM SYMPTOMS TABLE

Use the table below to help determine the cause of the
problems. The numbers indicate the ranked order of
probability of each of the possible causes. Check each part in
the order suggested. If necessary, replace the applicable
parts.

Symptom

Suspected area

See page

Abnormal noise

1. Oil level (Low)

MT-2

2. Oil (Wrong)

MT-2

3. Gears (Worn or damaged)

-

4. Bearings (Worn or damaged)

-

Oil leakage

1. Oil level (High)

MT-2

2. Gasket (Damaged)

-

3. Oil seal (Worn or damaged)

-

4. O-Ring (Worn or damaged)

-

Hard shifting or will not shift

1. Synchronizer ring (Worn or damaged)

-

2. Shift key spring (Damaged)

-

Jumps out of gear

1. Locking ball spring (Damaged)

-

2. Shift fork (Worn)

-

3. Gears (Worn or damaged)

-

4. Bearings (Worn or damaged)

-