Toyota Corolla (2004+). Manual — part 115

    71-9
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    INSTRUMENT PANEL SUB-ASSY LOWER
    7108I-01
    PRECAUTION
    1.
    PRECAUTION FOR VEHICLE WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
    (a) Some operations in this section may affect the SRS airbag. Before performing the corresponding op-
    erations, please read the NOTICE of the SRS airbag to perform the proper operations.
    71-10
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    7108J-02
    REPLACEMENT
    HINT:
    COMPONENTS: See page 71-7
    1.
    TABLE OF BOLT, SCREW AND NUT
    NOTICE:
    Be sure to tape the tip of the screwdriver when using it to disengage the meshing of the clips and
    claws.
    HINT:
    Indicate the bolts, screws and nuts, which are necessary for installation and removal of the instrument panel,
    in the illustration and the text with alphabets.
    mm (in.)
    (L = Length)
    Code
    Shape
    Code
    Shape
    Code
    Shape
    f=7
    f=6
    f=6
    (0.28)
    (0.24)
    (0.24)
    L=30
    L=30
    L=20
    (1.18)
    (1.18)
    (0.79)
    f=8
    f=6
    f=6
    (0.32)
    (0.24)
    (0.24)
    L=18
    L=16
    L=25
    (0.71)
    (0.63)
    (0.98)
    f=5
    f=7
    f=6
    (0.20)
    (0.28)
    (0.24)
    L=14
    L=20
    L=20
    (0.55)
    (0.79)
    (0.79)
    f=5
    f=5
    f=5
    (0.20)
    (0.20)
    (0.20)
    L=14
    L=16
    L=18
    (0.55)
    (0.63)
    (0.71)
    B59370
    2.
    PRECAUTION
    3.
    SEPARATE BATTERY NEGATIVE TERMINAL(See page
    60-1)
    4.
    PLACE FRONT WHEELS FACING STRAIGHT AHEAD
    5.
    REMOVE HORN BUTTON ASSY(See page 60-13)
    6.
    REMOVE STEERING WHEEL ASSY(See page 50-8)
    SST
    09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
    71-11
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    7.
    REMOVE METER HOOD SUB-ASSY
    (a) Remove the clip.
    (b) Using a screwdriver, disengage the 7 claws, then remove
    the meter hood sub-assy.
    HINT:
    Tape the screwdriver tip before use.
    7 Claws
    B59341
    8.
    REMOVE COMBINATION METER ASSY
    (a) Remove the screw<L>.
    (b) Disengage the 2 claws as shown in the illustration.
    (c)
    Disconnect the connector, then remove the combination
    meter assy.
    B59342
    9.
    REMOVE INSTRUMENT PANEL REGISTER ASSY
    NO.1
    (a) Using a moulding remover, disengage the 4 claws, then
    remove the instrument panel register assy No.1.
    : 4 Claws
    B59344
    10. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3
    11. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB-ASSY (M/T TRANSAXLE)
    71-12
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    12. REMOVE CONSOLE PANEL UPPER
    (a) Using a screwdriver, disengage the 6 claws.
    HINT:
    Tape the screwdriver tip before use.
    (b) Disconnect the connector, then remove the console panel
    upper.
    6 Claws
    B59343
    13. REMOVE HEATER CONTROL KNOB
    14. REMOVE INSTRUMENT CLUSTER FINISH PANEL
    (a) Remove the screw<J>.
    (b) Using a screwdriver, disengage the 4 clips and 4 claws,
    then remove the instrument cluster finish panel.
    HINT:
    Tape the screwdriver tip before use.
    (c)
    Disconnect the connectors.
    NOTICE:
    Do not pull the lid of auxiliary box.
    4 Clips
    4 Claws
    B59771
    15. REMOVE INSTRUMENT CLUSTER FINISH PANEL
    SUB-ASSY CENTER
    (a) Remove the 4 screws<K>.
    (b) Using a screwdriver, disengage the 2 clips and 4 claws,
    then remove the instrument cluster finish panel sub-assy
    center with radio receiver assy.
    HINT:
    4 Claws
    Tape the screwdriver tip before use.
    2 Clips
    I32292
    (c)
    Disconnect the connectors.
    16. REMOVE GLOVE COMPARTMENT DOOR ASSY
    (a) Remove the screw<I> from the glove compartment door
    stopper sub-assy.
    (b) Deform the upper part of the glove compartment door
    assy to release the stoppers.
    (c)
    Pull the glove compartment door assy upward to remove
    it.
    : Stoppers
    B59350
    71-13
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    17. REMOVE FRONT PILLAR GARNISH LH
    (a) Disengage the clip.
    (b) Pull the front pillar garnish LH upward and disengage the
    2 claws, then remove the front pillar garnish LH.
    : Clip
    : 2 Claws
    B59351
    18. REMOVE FRONT PILLAR GARNISH RH
    19. SEPARATE PASSENGER AIRBAG CONNECTOR(See page 60-25)
    20. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER
    (a) Remove the bolt<D> and 2 screws<J>.
    (b) Using a moulding remover, disengage the 3 clips and 8 claws.
    (c)
    Remove the instrument panel sub-assy upper.
    3 Clips
    8 Claws
    B59352
    21. REMOVE HEATER CONTROL & ACCESSORY ASSY(See page 55-13)
    22. REMOVE STEERING COLUMN COVER(See page 50-8)
    23. REMOVE HEADLAMP DIMMER SWITCH ASSY(See page 65-23)
    24. REMOVE WINDSHIELD WIPER SWITCH ASSY(See page 66-11)
    71-14
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    25. REMOVE GLOVE COMPARTMENT DOOR STOPPER
    SUB-ASSY
    (a) Disengage the clip, then remove the glove compartment
    door stopper sub-assy.
    B59353
    26. REMOVE PARKING BRAKE HOLE COVER
    SUB-ASSY
    (a) Using a screwdriver, disengage the 4 claws, then remove
    the parking brake hole cover sub-assy.
    HINT:
    Tape the screwdriver tip before use.
    4 Claws
    B59354
    27. REMOVE CONSOLE BOX CARPET
    28. REMOVE CONSOLE BOX SUB-ASSY REAR (M/T TRANSAXLE)
    29. REMOVE CONSOLE BOX SUB-ASSY REAR
    A/T Only:
    (a) A/T Transaxle:
    Remove the 2 bolts<F>, 4 screws<J> and console box
    sub-assy rear.
    (b) M/T Transaxle:
    Remove the 2 bolts<F>, 2 screws<J> and console box
    sub-assy rear.
    B59355
    30. REMOVE FRONT DOOR SCUFF PLATE LH
    (a) Using a screwdriver, disengage the 7 claws, then remove
    the front door scuff plate LH.
    HINT:
    Tape the screwdriver tip before use.
    7 Claws
    B59356
    31. REMOVE FRONT DOOR SCUFF PLATE RH
    71-15
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    32. REMOVE COWL SIDE TRIM BOARD LH
    (a) Remove the clip.
    (b) Disengage the clip, then remove the cowl side trim board
    LH.
    : Clip
    B59357
    33. REMOVE COWL SIDE TRIM BOARD RH
    34. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER
    (a) Disconnect the DLC3 connector.
    (b) Remove the hood lock control lever.
    (c)
    Remove the 3 screws<G> or <H>.
    (d) Remove the 2 bolts<E>.
    (e) Remove the bolt<A> or <B>.
    (f)
    Remove the bolt<C>.
    (g) Remove the 8 clips and instrument panel sub-assy lower.
    <G> or <H>
    <G> or <H>
    <G> or <H>
    <E>
    <A> or <B>
    <C>
    <E>
    B59358
    35. REMOVE INSTRUMENT PANEL BOX
    36. REMOVE INSTRUMENT PANEL BOX SPRING
    37. INSTALL HEATER CONTROL & ACCESSORY ASSY(See page
    55-13)
    71-16
    INSTRUMENT PANEL/METER
    - INSTRUMENT PANEL SUB-ASSY LOWER
    38. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
    (a) Install the instrument panel sub-assy upper.
    (b) Install the bolt<D> and 2 screws<J>.
    Torque:
    Bolt <D>: 20 N m (204 kgf cm, 15 ft lbf)
    39. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER
    40. CENTER SPIRAL CABLE(See page 60-22)
    41. INSTALL STEERING WHEEL ASSY(See page 50-8)
    42. INSPECT STEERING WHEEL CENTER POINT
    43. INSPECT HORN BUTTON ASSY(See page 60-13)
    44. INSTALL HORN BUTTON ASSY(See page 60-13)
    45. INSPECT SRS WARNING LIGHT
    71-2
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    7108O-01
    ON-VEHICLE INSPECTION
    1.
    INSPECT SPEEDOMETER
    (a) Check the operation.
    (1)
    Using a speedometer tester, inspect the speedometer fro allowable indication error and check
    the operation of the odometer.
    Reference:
    USA (mph)
    CANADA (km/h)
    Standard indication
    Allowable range
    Standard indication
    Allowable range
    20
    19 - 22
    20
    18 - 23
    40
    39 - 42.5
    40
    40 - 44
    60
    59 - 63
    60
    60 - 64.5
    80
    79 - 83.5
    80
    80 - 85
    100
    99 - 104
    100
    100 - 105
    –
    -
    120
    120 - 125.5
    –
    -
    140
    140 - 146
    –
    -
    160
    160 - 167
    NOTICE:
    Tire wear and tire over or under inflation will increase the indication error.
    (2)
    Check the deflection width of the speed meter indicator.
    Reference: Below 0.5 km/h / 0.3 mph
    2.
    INSPECT OUTPUT SIGNAL OF VEHICLE SPEED
    (a) Check for standard signal.
    (1)
    While driving the vehicle at the speed of 10 km/h,
    check the voltage between the terminals C9-10
    and C9-1 of the combination meter assy.
    Standard: Fluctuation between 10 to 14 V or less is re-
    peated 7 times within 1 sec.
    C9-1
    C9-10
    NOTICE:
    I32114
    Check it with the ignition switch ON and the connector con-
    nected.
    71-3
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    3.
    INSPECT TACHOMETER
    (a) Check the operation
    (1)
    Connect a tune-up test tachometer, and start the engine.
    NOTICE:
    F
    Reversing the connection of the tachometer will damage the transistors and diodes inside.
    F
    When removing or installing the tachometer, be careful not to drop or subject it to heavy
    shocks.
    (2)
    Compare the test and tachometer indications.
    DC 13.5 V, 25 _C at (77 _F)
    Allowable range (r/min)
    Standard indication (r/min)
    Data in (
    ) are for reference
    700
    630 - 770
    1,000
    (900 - 1,100)
    2,000
    (1,850 - 2,150)
    3,000
    2,800 - 3,200
    4,000
    (3,800 - 4,200)
    5,000
    4,800 - 5,200
    6,000
    (5,750 - 6,250)
    7,000
    6,700 - 7,300
    4.
    INSPECT FUEL RECEIVER GAUGE
    (a)
    Inspect the circuit.
    (1)
    Disconnect the connector from the sender gauge.
    (2)
    Turn the ignition switch ON, then check the position
    of the receiver gauge needle.
    Needle position: EMPTY
    (3)
    Connect terminals 2 and 3 on the wire harness side
    connector and Turn the ignition switch ON, then
    H40110
    check the position of the receiver gauge needle.
    Needle position: FULL
    5.
    INSPECT FUEL LEVEL WARNING
    (a)
    Inspect the circuit.
    (1)
    Disconnect the connector from the sender gauge.
    (2)
    Turn the ignition switch ON, check the fuel level needle indicates EMPTY and fuel level warning
    lights light on.
    6.
    INSPECT WATER TEMPERATURE RECEIVER GAUGE WARNING LIGHT
    (a)
    Inspect the circuit.
    (1)
    Disconnect the connector from the sender gauge.
    (2)
    Turn the ignition switch ON, check the position of the water temperature receiver gauge needle.
    Needle position: COOL
    (3)
    Connect between terminals on the wire harness side connector, then check the position of the
    water temperature receiver gauge needle.
    Needle position: HOT
    71-4
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    7.
    INSPECT LOW OIL PRESSURE WARNING LIGHT
    (a)
    Inspect the circuit.
    (1)
    Disconnect the connector from the low oil pressure switch.
    (2)
    Turn the ignition switch ON.
    (3)
    Connect the terminal of wire harness side connector and ground, then check the warning low
    oil pressure warning light.
    Low oil pressure warning light: Light on
    8.
    INSPECT LOW OIL PRESSURE SWITCH
    (a)
    Check the continuity.
    (1)
    Disconnect the connector from the low oil pressure switch.
    (2)
    Check that continuity exists between terminal and ground.
    Engine stopped: continuity
    Engine running: no continuity
    9.
    INSPECT BRAKE WARNING LIGHT
    (a)
    Inspect the parking brake warning light.
    (1)
    Disconnect the connector from the parking brake switch and ground terminal on the wire harness
    side connector.
    (2)
    Turn the ignition switch ON and check that the warning light lights up.
    (b)
    Inspect the brake fluid level warning light.
    (1)
    Disconnect the connector from the brake fluid level warning switch and connect terminals on the
    wire harness side connector.
    (2)
    Turn the ignition switch ON and check that the warning light lights up.
    10.
    INSPECT BRAKE FLUID LEVEL WARNING SWITCH
    (a)
    Inspect the continuity.
    (1)
    Remove the reservoir tank cap and strainer.
    (2)
    Disconnect the connector.
    (3)
    Check that the continuity exists between the terminals.
    Float up (switch off): No continuity
    (4)
    Use syphon, etc., to take fluid out of the reservoir tank.
    (5)
    Check that the continuity exists between the terminals.
    Float down (switch on): Continuity
    (6)
    Pour the fluid back in the reservoir tank.
    71-5
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    11. INSPECT LIGHT AUTO TURN OFF BUZZER
    ON
    (a) Check the operation.
    Light Switch
    OFF
    HINT:
    Key Unlock
    OFF
    Warning Switch
    ON
    When the key unlock warning and light auto turn off warning is
    output simultaneously, the key unlock warning precedes the
    Courtesy Switch
    OFF
    ON
    (Driver’s side)
    other.
    ON
    (1)
    Remove the ignition key with the tail light switch ON
    Buzzer
    and the driver side door open and check for the
    0.2S
    I32305
    buzzer.
    Buzzer sound: Continuous
    (2)
    While the buzzer is sounding, perform any of the fol-
    lowing and check that the buzzer sound is stopped.
    F
    Turn the tail light switch OFF.
    F
    Close the driver side door.
    F
    Insert the ignition key into the key cylinder.
    (b) Check the function.
    (1)
    Remove the combination meter.
    (2)
    Connect the position (+) lead from battery to termi-
    nal C9-5 and negative (-) lead to terminal C9-1
    and C9-2.
    (3)
    Connect the position (+) lead from battery to termi-
    C9-18
    C9-1
    nal C9-18 and negative (-) lead to terminal C9-16
    C9-17
    C9-2
    and C9-17, check that the buzzer sound.
    C9-16
    C9-5
    C9-4
    H40113
    Buzzer sound: Continuous
    (4)
    While the buzzer is sounding, connect the battery
    positive terminal to terminal C9-4 and check that
    the buzzer sound is stopped.
    12. INSPECT KEY UNLOCK WARNING BUZZER
    Key Unlock
    OFF
    ON
    Warning Switch
    (a) Check the operation.
    HINT:
    IG Switch
    ON
    OFF(LOCK,ACC)
    When the key unlock warning and light auto turn off warning is
    Courtesy Switch
    output simultaneously, the key unlock warning precedes the
    OFF
    (Driver’s side)
    ON
    other.
    ON ON ON ON ON
    (1)
    While the driver side door is open, insert the ignition
    Buzzer
    0.5S
    0.2S
    key, set the ignition switch to OFF (LOCK or ACC)
    I32306
    and check for the buzzer sound.
    Buzzer sound: Intermittent
    (b) Check the function.
    (1)
    Remove the combination meter.
    (2)
    Connect the position (+) lead from battery to termi-
    nal C9-5 and negative (-) lead to terminal C9-1
    and C9-2.
    (3)
    Connect the negative (-) lead to terminal C9-16
    C9-1
    and C9-17, check that the buzzer sound.
    C9-17
    C9-2
    Buzzer sound: Intermittent
    C9-5
    C9-4
    C9-16
    H40113
    71-6
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    (4)
    While the buzzer is sounding, connect the battery
    positive terminal to terminal C9-4 and check that
    the buzzer sound is stopped.
    71-1
    INSTRUMENT PANEL/METER
    - COMBINATION METER
    COMBINATION METER
    7108N-03
    PROBLEM SYMPTOMS TABLE
    Warning Lights:
    Symptom
    Suspect Area
    See page
    1.
    Wire Harness or Connector
    -
    Check Engine warning light does not light up.
    2.
    ECM
    05-1
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Discharge warning light does not light up.
    2.
    ECM
    05-1
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Brake warning light does not light up.
    2.
    Brake Actuator Assy
    05-294
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    ABS warning light does not light up.
    2.
    Brake Actuator Assy
    05-294
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    SRS warning light does not light up.
    2.
    Airbag Sensor Assy Center
    05-421
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Open Door warning light does not light up.
    2.
    Courtesy Lamp Switch
    65-7
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Fuel Level warning light does not light up.
    2.
    Fuel Sender Gage Assy
    05-655
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Low Oil Pressure warning light does not light up.
    2.
    Oil Pressure Switch Assy
    71-2
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    Window washer level warning does not lights up
    2.
    Window washer level waring switch
    -
    3.
    Combination Meter Assy
    -
    1.
    Driver Seat Belt Buckle Switch
    05-661
    Driver seat belt warning buzzer does not sound.
    2.
    Wire Harness or Connector
    -
    3.
    Combination Meter Assy
    -
    1.
    Front Seat Inner Belt Assy
    05-663
    2.
    Separate Type Front Seat Cushion Pad
    05-663
    Seat belt warning lamp for front passenger seat does not flash.
    3.
    Combination Meter Assy
    -
    4.
    Passenger Seat Belt Warning Light Assy
    -
    Indicator Lights:
    Symptom
    Suspect Area
    See page
    1.
    Wire Harness or Connector
    -
    Turn indicator light does not light up.
    2.
    Turn Signal and Hazard Warning System
    65-7
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    High Beam indicator light does not light up.
    2.
    Headlight Dimmer Switch
    65-7
    3.
    Combination Meter Assy
    -
    1.
    Wire Harness or Connector
    -
    2.
    O/D Main Switch Circuit
    05-417
    O/D OFF indicator light does not light up.
    3.
    ECM
    -
    4.
    Combination Meter Assy
    -
    72-1
    SEAT
    - FRONT SEAT
    FRONT SEAT
    7209X-01
    COMPONENTS
    Headrest
    Headrest Support
    Front Seat Back
    Spring Assy
    Front Seat Back Cover
    F Hog Ring
    w/ Side Airbag:
    Side Airbag
    Front Seat Back Pad
    Front Seat Cushion Cover
    Passenger Seat:
    Belt Warning Occupant
    Front Seat Cushion Pad
    Detection Sensor
    Front Seat Belt Inner
    F Hog Ring
    42 (430, 31)
    Seat Track Cover
    Reclining Adjuster
    Inside Cover
    Front Seat Cushion
    43 (440, 32)
    Shield Outer
    Front Seat Cushion
    Shield Inner
    47 (480, 35)
    47 (480, 35)
    43 (440, 32)
    Reclining Adjuster
    Inside Cover
    Vertical Seat
    Front Seat Adjuster
    Adjuster Knob
    Reclining Adjuster
    Nm (kgfcm, ftlbf)
    : Specified torque
    Release Handle
    F Non-reusable part
    B52074

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    Текст

    Матвей Александрович30.06.2024 12:46
    Политика конфиденциальности