Nissan Pathfinder (2012 year). Instruction — part 604
DIRECT CLUTCH
TM-259
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2. Install snap ring in direct clutch drum using suitable tool.
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TM-260
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ASSEMBLY
ASSEMBLY
Assembly (1)
INFOID:0000000007357333
1. Drive instruction shaft oil seals into the transmission case until they
are flush using suitable tool.
CAUTION:
• Apply ATF to instruction shaft oil seals.
• Do not reuse instruction shaft oil seals.
2. Install detent spring and spacer in transmission case and secure
with the bolt.
3. Install instruction shaft to transmission case.
4. Install parking rod to instruction plate.
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Bolt
: 7.9 N·m (0.81 kg-m, 70 in-lb)
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ASSEMBLY
TM-261
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5. Install instruction plate (with parking rod) to instruction shaft.
6. Install retaining pin into the instruction plate and instruction shaft.
a. Align pinhole of the manual plate to pinhole of the manual shaft
using suitable tool.
b. Tap the retaining pin into the instruction plate using suitable tool.
CAUTION:
• Drive retaining pin to 2
±
0.5 mm (0.08
±
0.020 in) over the
instruction plate.
• Do not reuse retaining pin.
7. Install retaining pin into the transmission case and instruction shaft.
a. Align pinhole of the transmission case to pinhole of the instruction
shaft using suitable tool.
b. Tap the retaining pin into the transmission case using suitable
tool.
CAUTION:
• Drive retaining pin to 5
±
1 mm (0.20
±
0.04 in) over the
transmission case.
• Do not reuse retaining pin.
8. Install O-rings to servo assembly.
CAUTION:
• Do not reuse O-rings.
• Apply petroleum jelly to O-rings.
9. Install return spring to servo assembly.
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TM-262
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ASSEMBLY
10. Install servo assembly in transmission case.
11. Install snap ring to transmission case using suitable tool.
12. Install D-rings in reverse brake piston.
CAUTION:
• Do not reuse D-rings.
• Apply ATF to D-rings.
13. Install reverse brake piston in transmission case.
14. Install needle bearing to drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
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ASSEMBLY
TM-263
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15. Install seal rings to drum support.
CAUTION:
• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Install snap ring in transmission case while compressing return
spring using Tool.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
18. Install reverse brake drive plates, driven plates and dish plates
in transmission case.
CAUTION:
Take care with order of plates.
• VQ40DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Drive plate/Driven plate:6/6
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Tool number
: KV31102400 (J-34285 and J-34285-87)
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TM-264
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ASSEMBLY
• VK56DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Drive plate/Driven plate: 7/7
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
22. Measure clearance (A) between retaining plate and snap ring. If
not within specified clearance, select proper retaining plate.
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Clearance “A”
: 0.7 - 1.1mm (0.028 - 0.043 in)
Retaining plate
: Refer to
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ASSEMBLY
TM-265
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23. Install needle bearing to transmission case.
CAUTION:
• Take care with the direction of needle bearing. Refer to
TM-217, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings"
.
• Apply petroleum jelly to needle bearing.
24. Install output speed sensor (1) to transmission case and tighten
bolt (
) to specified torque.
CAUTION:
• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
• Do not place sensor in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension
case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
26. Install return spring (1) to parking pawl (2).
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Output speed sensor bolt : 5.8 N·m (0.59 kg-m, 51 in-lb)
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Tool number
: ST33400001 (J-26082)
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TM-266
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ASSEMBLY
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models).
28. Install parking actuator support to rear extension (2WD models)
or adapter case (4WD models).
29. Install needle bearing (1) to rear extension (2WD models) or
adapter case (4WD models).
CAUTION:
Apply petroleum jelly to needle bearing.
30. Install seal rings to output shaft.
CAUTION:
• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.
31. Install parking gear to output shaft.
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