Nissan Qashqai (2007-2010). Manual — part 632

TRANSFER CASE

DLN-101

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

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B

DLN

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TRANSFER CASE

M/T

M/T : Exploded View

INFOID:0000000001060440

1.

Adapter case oil seal (outer)

2.

O-ring (outer)

3.

Adapter case oil seal (inner)

4.

Adapter case

5.

O-ring (inner)

6.

Ring gear shaft

7.

Ring gear adjusting shim
(adapter case side)

8.

Ring gear shaft bearing
(adapter case side)

9.

Ring gear

10. Ring gear nut

11.

Ring gear shaft bearing
(transfer case side)

12. Ring gear adjusting shim

(transfer case side)

13. Transfer case

14. Air breather hose

15. Air breather tube

16. Gasket

17. Filler plug

18. Drain plug

19. Plug

20. Drive pinion

21. Drive pinion adjusting shim

22. Drive pinion bearing (front side)

23. Collapsible spacer

24. Drive pinion bearing (rear side)

25. Drive pinion oil seal

26. Companion flange

27. Lock nut

A: Oil seal lip

: Apply gear oil.

: Apply anti-corrosive oil.

JSDIA0212GB

DLN-102

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

TRANSFER CASE

M/T : Disassembly

INFOID:0000000001060433

1.

Remove adapter case. Refer to

DLN-62, "M/T : Disassembly"

.

2.

Remove ring gear shaft assembly. Refer to

DLN-68, "M/T : Disassembly"

.

3.

Remove drive pinion assembly. Refer to

DLN-76, "M/T : Disassembly"

.

4.

Tap the outer race of drive pinion bearing from transfer case with
a brass rod to remove outer race of drive pinion bearing (front
side and rear side).

CAUTION:

Never damage transfer case.

5.

Remove air breather hose from transfer case.

CAUTION:

Never damage air breather hose.

6.

Remove air breather tube from transfer case.

7.

Remove the filler plug and drain plug from the transfer case, and
then remove each gasket.

8.

Remove plug from transfer case.

M/T : Assembly

INFOID:0000000001060434

1.

Install outer race of drive pinion bearing (front side) to the trans-
fer case with drifts and bushing remover.

CAUTION:

• Never reuse drive pinion bearing (front side).
• Apply gear oil to the drive pinion bearing (front side)

2.

Install outer race of drive pinion bearing (rear side) to transfer
case with a drift (A) (SST: ST33230000).

CAUTION:

• Never reuse drive pinion bearing (rear side).
• Apply gear oil to the drive pinion bearing (rear side).

3.

Install drive pinion assembly. Refer to

DLN-77, "M/T : Assem-

bly"

.

4.

Install ring gear shaft assembly. Refer to

DLN-69, "M/T : Assem-

bly"

.

5.

Install adapter case. Refer to

DLN-62, "M/T : Assembly"

.

: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.

Refer to

GI-4, "Components"

for symbols not described on the above.

SDIA3088J

A : Drift (commercial service tool)

B : Drift (SST: ST35272000)

C : Bushing remover (SST: ST38280000)

SDIA3091J

SDIA3092J

TRANSFER CASE

DLN-103

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

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B

DLN

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6.

Install the air breather tube to the transfer case with its opening
facing (A) rearward from transfer input shaft direction (B).

CAUTION:

Never reuse air breather tube.

7.

Install air breather hose.

CAUTION:

• Never damage air breather hose.
• Face the paint area (A) in the direction shown in the fig-

ure.

8.

Check backlash, tooth contact, total preload and companion flange runout. Refer to

DLN-78, "M/T :

Adjustment"

.

CAUTION:

Measure the total preload without the adapter case oil seals.

9.

Assemble the plug to the transfer case.

CAUTION:

• Remove old gasket on mounting surface, then remove any moisture, oil, and foreign material on

the application and mounting surfaces.

• Apply liquid gasket to the threads of plug.

10. Install gaskets onto filler plug and drain plug and install them into transfer case.

CAUTION:

• Never reuse gaskets.
• Install filler plug after oil is filled.

M/T : Inspection

INFOID:0000000001060435

Check items below. If necessary, replace them with new ones.

CASE

Check the bearing mounting surface for wear, cracks and damages.

CVT

CVT : Exploded View

INFOID:0000000001060441

Angle “A”

: 25

°

– 45

°

SDIA3090J

JSDIA0258ZZ

DLN-104

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

TRANSFER CASE

CVT : Disassembly

INFOID:0000000001060456

1.

Adapter case oil seal

2.

Adapter case

3.

O-ring

4.

Ring gear shaft

5.

Ring gear adjusting shim
(adapter case side)

6.

Ring gear shaft bearing
(adapter case side)

7.

Ring gear

8.

Ring gear nut

9.

Ring gear shaft bearing
(transfer case side)

10. Ring gear adjusting shim

(transfer case side)

11.

Transfer case

12. Air breather hose

13. Air breather tube

14. Gasket

15. Filler plug

16. Drain plug

17. Plug

18. Drive pinion

19. Drive pinion adjusting shim

20. Drive pinion bearing (front side)

21. Collapsible spacer

22. Drive pinion bearing (rear side)

23. Drive pinion oil seal

24. Companion flange

25. Lock nut

A: Oil seal lip

: Apply gear oil.

: Apply anti-corrosive oil.

: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.

Refer to

GI-4, "Components"

for symbols not described on the above.

JSDIA0211GB