Subaru Forester (2002 year). Service manual — part 1
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
2002 FORESTER SERVICE MANUAL
QUICK REFERENCE INDEX
SUPPLEMENT
G8060GE
1. Forester
SA08758
A: DIMENSIONS
SA08758G28
Model
2.0 L Non-TURBO
2.0 L TURBO
Overall length
mm (in)
4,460 (175.6), 4,530 (178.3)*1
Overall width
mm (in)
1,735 (68.3), 1,765 (69.5)*2
Overall height (at CW)
mm (in)
1,595 (62.8)
1,585 (62.4)
Compartment
Length
mm (in)
1,745 (68.7)
Width
mm (in)
1,435 (56.5)
Height
mm (in)
1,245 (49.0), 1,220 (48.0)*3
Wheelbase
mm (in)
2,525 (99.4)
Tread
Front
mm (in)
1,475 (58.1)
Rear
mm (in)
1,465 (57.7)
Minimum road clearance
mm (in)
190 (7.5), 200 (7.9)*4
*1: With bushing bar
*2: With fender flare
*3: With sunroof
*4: Australia spec. vehicles
B: ENGINE
SA08758G29
Model
2.0 L Non-TURBO
2.0 L TURBO
Engine type
Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine
Valve arrangement
Overhead camshaft type
Bore
×
Stroke
mm (in)
92
×
75 (3.62
×
2.95)
Displacement
cm
3
(cu in)
1,994 (121.67)
Compression ratio
10.0
8.0
Firing order
1 — 3 — 2 — 4
Idle speed at Park/
Neutral position
rpm
700
±
100
MT: 650
±
100*1
AT: 675
±
100*1
700
±
100
Maximum output
kW (HP)/rpm
92 (123)/5,600
130 (174)/5,600
Maximum torque
N·m (kgf-m, ft-lb)/rpm
184 (18.8, 136)/3,600
245 (25, 181)/3,200
240 (24.5, 177)/3,200*2
*1: Without OBD
*2: Australia spec. vehicle
C: ELECTRICAL
SA08758G30
Model
2.0 L Non-TURBO
2.0 L TURBO
Ignition timing at idling speed
BTDC/rpm
10°
±
10°/700
MT: 10°
±
10°/650*1
AT: 10°
±
10°/675*1
12°
±
10°/700
Spark plug
Type and manufacturer
CHAMPION: RC10YC4 (with catalyst)
NGK: BKR6E (without catalyst)
NGK: BKR5E-11 (with catalyst)
NGK: PFR6G
Generator
12 V — 75 A
Battery
Type and capacity
(5HR)
For Europe
5MT: 12 V — 48AH
4AT: 12 V — 52AH
For Australia
12 V — 40AH
Others
12 V — 40AH
*1: Without OBD
SPC-2
FORESTER
Specifications
D: TRANSMISSION
SA08758G31
Model
2.0 L Non-TURBO
2.0 L TURBO
AWD
Transmission type
5MT*1
4AT*2
5MT*3
4AT*2
Clutch type
DSPD
TCC
DSPD
TCC
Gear ratio
1st
3.454
2.785
3.454
2.785
2nd
2.062
1.545
1.947
1.545
3rd
1.448
1.000
1.366
1.000
4th
1.088
0.694
0.972
0.694
5th
0.871
—
0.738
—
Reverse
3.333
2.272
3.333
2.272
Auxiliary transmission gear ratio
High
1.000
—
—
—
Low
1.447
—
—
—
Reduction gear
(Front drive)
1st reduction
Type of gear
—
Helical
—
Helical
Gear ratio
—
1.000
—
1.000
Final reduction
Type of gear
Hypoid
Hypoid
Hypoid
Hypoid
Gear ratio
4.111
4.444
4.444
4.111
Reduction gear
(Rear drive)
Transfer reduc-
tion
Type of gear
Hypoid
—
Hypoid
—
Gear ratio
1.000
—
1.081*4, 1.000*5
—
Final reduction
Type of gear
Hypoid
Hypoid
Hypoid
Hypoid
Gear ratio
4.111
4.444
4.111*4, 4.444*5
4.111
5MT*1: 5
×
2 forward speeds with synchromesh and 1-reverse — with center differential and viscous coupling
4AT*2: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse — with hydraulically controlled transfer clutch
5MT*3: 5-forward speeds with synchromesh and 1-reverse — with center differential and viscous coupling
DSPD: Dry Single Plate Diaphragm
TCC: Torque Converter Clutch
*4: For Europe
*5: Others
E: STEERING
SA08758G32
Model
LHD
RHD
Type
Rack and Pinion
Turns, lock to lock
3.4
3.0
Minimum turning circle
m (ft)
Curb to curb: 10.8 (35.4)
F: SUSPENSION
SA08758G33
Front
MacPherson strut type, Independent, Coil spring
Rear
Dual link strut type, Independent, Coil spring
SPC-3
FORESTER
Specifications
G: BRAKE
SA08758G34
Model
Australia spec. vehicles and 2000
TURBO
Others
Service brake system
Dual circuit hydraulic with vacuum suspended power unit
Front
Ventilated disc brake
Rear
Disc brake
Drum brake
Parking brake
Mechanical on rear brakes
H: TIRE
SA08758G35
Rim size
15
×
6J
16
×
6
1
/
2
JJ
Tire size
205/70R15
215/60R16
Type
Steel belted radial, Tubeless
I: CAPACITY
SA08758G36
Model
2.0 L Non-TURBO
2.0 L TURBO
AWD
AWD
5MT
4AT
5MT
4AT
Fuel tank
(US gal, Imp gal)
60 (15.9, 13.2)
60 (15.9, 13.2)
Engine oil
Upper level
(US qt, Imp qt)
4.5 (4.8, 4.0)
5.0 (5.3, 4.4)
Lower level
(US qt, Imp qt)
3.5 (3.7, 3.1)
4.0 (4.2, 3.5)
Transmission gear oil
(US qt, Imp qt)
4.0 (4.2, 3.5)
—
3.5 (3.7, 3.1)
—
Automatic transmission fluid
(US qt, Imp qt)
—
8.4 (8.9, 7.4)
—
9.3 (9.8, 8.2)
AT differential gear oil
(US qt, Imp qt)
—
1.2 (1.3, 1.1)
—
1.2 (1.3, 1.1)
AWD rear differential gear oil
(US qt, Imp qt)
0.8 (0.8, 0.7)
0.8 (0.8, 0.7)
Power steering fluid
(US qt, Imp qt)
0.7 (0.7, 0.6)
0.7 (0.7, 0.6)
Engine coolant
(US qt, Imp qt)
6.4 (6.8, 5.6)
6.3 (6.7, 5.5)
7.2 (7.6, 6.3)
7.2 (7.6, 6.3)
SPC-4
FORESTER
Specifications
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст