Subaru Impreza 3 / Impreza WRX / Impreza WRX STI. Service manual — part 397
5MT-9
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
(1)
Oil guide
(18) Adjusting select shim
(35) Dust cover
(2)
Gasket
(19) Reverse check sleeve
(36) Shift bracket
(3)
Transfer case
(20) Gasket
(37) Snap ring
(4)
Ball
(21) Neutral position switch
(38) Precoat bolt
(5)
Reverse accent spring
(22) Gasket
(39) Roller bearing
(6)
Gasket
(23) Back-up light switch
(40) Transmission hanger
(7)
Plug
(24) Roller bearing
(41) Dish plate
(8)
Oil seal
(25) Transfer driven gear
(9)
Snap ring (inner)
(26) Roller bearing
Tightening torque: N·m (kgf-m, ft-lb)
(10) Reverse check plate
(27) Adjusting washer
T1: 6.4 (0.7, 4.7)
(11) Reverse check spring
(28) Ball bearing
T2: 9.75 (1.0, 7.2)
(12) Reverse return spring
(29) Center differential
T3: 24.5 (2.5, 18.1)
(13) Reverse check cam
(30) Adjusting washer
T4: 26 (2.7, 19.2)
(14) Reverse accent shaft
(31) Transfer drive gear
T5: 32.3 (3.3, 23.8)
(15) Return spring cap
(32) Ball bearing
T6: 40 (4.1, 29.5)
(16) Return spring
(33) Extension case
(17) O-ring
(34) Oil seal
5MT-10
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
6. FRONT DIFFERENTIAL
(1)
Drive pinion shaft
(7)
Differential bevel pinion
(13) Retainer lock plate
(2)
Hypoid driven gear
(8)
Roller bearing
(3)
Pinion shaft
(9)
Differential case
Tightening torque: N·m (kgf-m, ft-lb)
(4)
Straight pin
(10) Oil seal
T1: 25 (2.5, 18.4)
(5)
Adjusting washer
(11) Differential side retainer
T2: 62 (6.3, 45.7)
(6)
Differential bevel gear
(12) O-ring
MT-02932
(12)
(10)
(1)
(2)
T1
T2
(5)
(5)
(6)
(9)
(7)
(7)
(12)
(8)
(8)
(13)
(13)
(11)
(11)
(10)
T1
(4)
(3)
(6)
5MT-11
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
7. TRANSMISSION MOUNTING
(1)
Pitching stopper
(7)
Upper cushion rubber
Tightening torque: N·m (kgf-m, ft-lb)
(2)
Spacer
(8)
Center crossmember
T1: 35 (3.6, 25.8)
(3)
Lower cushion rubber
(9)
Rear plate
T2: 50 (5.1, 36.9)
(4)
Front plate
(10) Front crossmember
T3: 58 (5.9, 42.8)
(5)
Transmission cushion rubber
(11) Rear cushion rubber
T4: 70 (7.1, 51.6)
(6)
Rear crossmember
T5: 140 (14.3, 103.3)
(1)
T3
T4
T4
T1
T1
T2
(2)
(4)
(5)
(11)
(8)
(3)
(2)
(9)
(6)
(3)
MT-01808
(10)
T4
T5
(7)
5MT-12
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
C: CAUTION
• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing
any work.
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
• When disassembling the case and other light alloy parts, use a plastic hammer to force it apart. Do not pry
apart with screwdrivers or other tools.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Use SUBARU genuine gear oil, grease or equivalent. Do not mix gear oil, grease, etc. of different grades
or manufacturers.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Apply gear oil onto sliding or revolving surfaces before installation.
• Replace deformed or damaged snap rings with new parts.
• Before installing O-rings or oil seals, apply sufficient amount of gear oil to avoid damage and deformation.
• Be careful not to incorrectly install or fail to install O-rings, snap rings and other such parts.
• Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth
between the part and the vise.
• Avoid damaging the mating surface of the case.
• Before applying liquid gasket, completely remove the old liquid gasket.
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