Subaru Legacy (2005 year). Service manual — part 724
DI-3
DIFFERENTIALS
General Description
2. CLASSIFICATION
Identification label positions are shown in the fol-
lowing figures. For details concerning identification,
refer to “ID” section.
• T-type
• VA1-type
• VA2-type
3. REAR DIFFERENTIAL GEAR OIL
Recommended gear oil:
GL-5 (75W-90)
NOTE:
Each oil manufacturer has its base oil and addi-
tives. Thus, do not mix two or more brands.
(1) Identification
(1) Identification
(1) Identification
ID-00056
(1)
DI-00396
(1)
DI-00397
(1)
(1) Item
(2) Rear differential gear oil
(3) API standard
(4) SAE viscosity No. and applicable temperature
MT-00001
(1)
(4)
GL-5
(3)
(2)
( C)
( F)
-30 -26 -15
15
90
85W
80W
75W -90
25
30
-5 0
-22 -15
23 32
86
59
77
5
DI-4
DIFFERENTIALS
General Description
4. SERVICE DATA
5. ADJUSTING PART
• T-type
Drive pinion bearing preload
(at companion flange bolt hole)
N (kgf, lbf)
T-type
18.1 — 38.8 (1.8 — 4.0, 4.1 — 8.7)
VA-type
12.7 — 32.4 (1.3 — 3.3, 2.9 — 7.3)
Side gear backlash
mm (in)
T-type
0.10 — 0.20 (0.0039 — 0.0079)
VA1-type only
0.05 — 0.15 (0.0020 — 0.0059)
Side bearing standard width
mm (in)
20.00 (0.7874)
Hypoid driven gear to drive pinion
backlash
mm (in)
T-type
0.10 — 0.20 (0.0039 — 0.0079)
VA-type
0.10 — 0.15 (0.0039 — 0.0059)
Hypoid driven gear runout on its
back surface
mm (in) T-type only
0.05 (0.0020)
Drive pinion bearing preload
(at companion flange bolt
hole)
N (kgf, lbf)
18.1 — 38.8 (1.8 — 4.0, 4.1 — 8.7)
Preload adjusting collar
Part No.
Length mm (in)
383695201
56.2 (2.213)
383695202
56.4 (2.220)
383695203
56.6 (2.228)
383695204
56.8 (2.236)
383695205
57.0 (2.244)
383695206
57.2 (2.252)
Preload adjusting washer
Part No.
Length mm (in)
383705200
2.59 (0.1020)
383715200
2.57 (0.1012)
383725200
2.55 (0.1004)
383735200
2.53 (0.0996)
383745200
2.51 (0.0988)
383755200
2.49 (0.0980)
383765200
2.47 (0.0972)
383775200
2.45 (0.0965)
383785200
2.43 (0.0957)
383795200
2.41 (0.0949)
383805200
2.39 (0.0941)
383815200
2.37 (0.0933)
383825200
2.35 (0.0925)
383835200
2.33 (0.0917)
383845200
2.31 (0.0909)
DI-5
DIFFERENTIALS
General Description
Pinion height adjusting washer
Part No.
Thickness mm (in)
383495200
3.09 (0.1217)
383505200
3.12 (0.1228)
383515200
3.15 (0.1240)
383525200
3.18 (0.1252)
383535200
3.21 (0.1264)
383545200
3.24 (0.1276)
383555200
3.27 (0.1287)
383565200
3.30 (0.1299)
383575200
3.33 (0.1311)
383585200
3.36 (0.1323)
383595200
3.39 (0.1335)
383605200
3.42 (0.1346)
383615200
3.45 (0.1358)
383625200
3.48 (0.1370)
383635200
3.51 (0.1382)
383645200
3.54 (0.1394)
383655200
3.57 (0.1406)
383665200
3.60 (0.1417)
383675200
3.63 (0.1429)
383685200
3.66 (0.1441)
Side gear backlash
mm (in)
0.1 — 0.2 (0.0039 — 0.0079)
Side gear thrust washer
(Model without LSD)
Part No.
Thickness mm (in)
383445201
0.75 — 0.80 (0.0295 — 0.0315)
383445202
0.80 — 0.85 (0.0315 — 0.0335)
383445203
0.85 — 0.90 (0.0335 — 0.0354)
Side bearing standard width
mm (in)
—
20.00 (0.7874)
Side bearing retainer shim
Part No.
Thickness mm (in)
383475201
0.20 (0.0079)
383475202
0.25 (0.0098)
383475203
0.30 (0.0118)
383475204
0.40 (0.0157)
383475205
0.50 (0.0197)
Hypoid driven gear to drive pinion backlash
Limit mm (in)
0.10 — 0.20 (0.0039 — 0.0079)
Hypoid driven gear runout on its back sur-
face
0.05 (0.0020)
DI-6
DIFFERENTIALS
General Description
• VA1-type
Drive pinion bearing preload
(at companion flange bolt
hole)
N (kgf, lbf)
12.7 — 32.4 (1.3 — 3.3, 2.9 — 7.3)
Preload adjusting collar
Part No.
Length mm (in)
32288AA040
52.3 (2.059)
32288AA050
52.5 (2.067)
31454AA100
52.6 (2.071)
32288AA060
52.7 (2.075)
31454AA110
52.8 (2.079)
32288AA070
52.9 (2.083)
31454AA120
53.0 (2.087)
32288AA080
53.1 (2.091)
32288AA090
53.3 (2.098)
Preload adjusting washer
Part No.
Thickness mm (in)
38336AA000
1.500 (0.0591)
38336AA120
1.513 (0.0596)
38336AA010
1.525 (0.0600)
38336AA130
1.538 (0.0606)
38336AA020
1.550 (0.0610)
38336AA140
1.563 (0.0615)
38336AA030
1.575 (0.0620)
38336AA150
1.588 (0.0625)
38336AA040
1.600 (0.0630)
38336AA160
1.613 (0.0635)
38336AA050
1.625 (0.0640)
38336AA170
1.638 (0.0645)
38336AA060
1.650 (0.0650)
38336AA180
1.663 (0.0655)
38336AA070
1.675 (0.0659)
38336AA190
1.688 (0.0665)
38336AA080
1.700 (0.0669)
38336AA200
1.713 (0.0674)
38336AA090
1.725 (0.0679)
38336AA210
1.738 (0.0684)
38336AA100
1.750 (0.0689)
38336AA220
1.763 (0.0694)
38336AA110
1.775 (0.0699)
Pinion height adjusting washer
Part No.
Thickness mm (in)
32295AA200
0.150 (0.0059)
32295AA210
0.175 (0.0069)
32295AA220
0.200 (0.0079)
32295AA230
0.225 (0.0089)
32295AA240
0.250 (0.0098)
32295AA250
0.275 (0.0108)
Side gear backlash
mm (in)
0.05 — 0.15 (0.0020 — 0.0059)
Side gear thrust washer
803135011
0.925 — 0.950 (0.0364 — 0.0374)
803135012
0.950 — 0.975 (0.0374 — 0.0384)
803135013
0.975 — 1.000 (0.0384 — 0.0394)
803135014
1.000 — 1.025 (0.0394 — 0.0404)
803135015
1.025 — 1.050 (0.0404 — 0.0413)
Hypoid driven gear to drive pinion backlash
Limit mm (in)
0.10 — 0.15 (0.0039 — 0.0059)
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