Subaru Legacy III (2000-2003 year). Service manual — part 664
DI-10
DIFFERENTIALS
GENERAL DESCRIPTION
C: CAUTION
• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part on the vehicle is hot after running.
• Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Apply gear oil onto sliding or revolution surfaces
before installation.
• Before installing O-rings or snap rings, apply suf-
ficient amount of gear oil to avoid damage and de-
formation.
• Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vise.
• Avoid damaging the mating face of the case.
DI-11
DIFFERENTIALS
GENERAL DESCRIPTION
D: PREPARATION TOOL
1. SPECIAL TOOLS
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
398477701
HANDLE
Used for installing front and rear bearing cone.
398477702
DRIFT
Used press-fitting the bearing cone of differential
carrier (front).
398217700
ATTACHMENT SET
Stand for rear differential carrier disassembly
and assembly.
498447120
INSTALLER
Used for installing front oil seal.
ST-398477701
ST-398477702
ST-398217700
ST-498447120
DI-12
DIFFERENTIALS
GENERAL DESCRIPTION
498427200
FLANGE WRENCH
Used for stopping rotation of companion flange
when loosening and tightening self-lock nut.
398467700
DRIFT
Used for removing pinion, pilot bearing and front
bearing cone.
399780104
WEIGHT
Used for installing front bearing cone, pilot bear-
ing companion flange.
899580100
INSTALLER
Used for press-fitting the front bearing cone, pilot
bearing.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
ST-498427200
ST-398467700
ST-399780104
ST-899580100
DI-13
DIFFERENTIALS
GENERAL DESCRIPTION
899904100
STRAIGHT PIN
REMOVER
Used for driving out differential pinion shaft lock
pin.
498247001
MAGNET BASE
• Used for measuring backlash between side
gear and pinion, and hypoid gear.
• Used with DIAL GAUGE (498247100).
498247100
DIAL GAUGE
• Used measuring backlash between side gear
and pinion, hypoid gear.
• Used with MAGNET BASE (498247001).
398507704
BLOCK
Used for adjusting pinion height and preload.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
ST-899904100
ST-498247001
ST-498247100
ST-398507704
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