Subaru Legacy III (2000-2003 year). Service manual — part 295
SC(H6DO)-4
STARTING/CHARGING SYSTEMS
GENERAL DESCRIPTION
2. GENERATOR
(1) Pulley nut
(7) Bearing
(13)
Terminal
(2) Pulley
(8) Stator coil
(3) Front cover
(9) IC regulator with brush
Tightening torque: N·m (kgf-m, ft-lb)
(4) Ball bearing
(10) Brush
T1: 4.7 (0.48, 3.5)
(5) Bearing retainer
(11) Rectifier
T2: 108 (11.0, 80)
(6) Rotor
(12) Rear cover
SC-00163
( 1 )
( 2 )
( 3 )
( 4 )
( 5 )
( 6 )
( 7 )
( 8 )
( 9 )
(10)
(11)
(12)
(13)
T1
T1
T2
SC(H6DO)-5
STARTING/CHARGING SYSTEMS
GENERAL DESCRIPTION
C: CAUTION
• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part in the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect ground ca-
ble terminal.
SC(H6DO)-6
STARTING/CHARGING SYSTEMS
STARTER
2. Starter
A: REMOVAL
1) Disconnect battery ground cable.
2) Remove air intake chamber.<Ref. to IN(H6DO)-
6, REMOVAL, Air Intake Chamber.>
3) Disconnect connector and terminal from starter.
4) Remove starter from transmission.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
C: DISASSEMBLY
1. STARTER ASSEMBLY
1) Loosen nut which holds terminal M of switch as-
sembly, and disconnect connector.
FU-00009
SC-00164
SC-00165
(A) Terminal M
(B) Terminal B
(C) Terminal S
SC-00165
SC-00148
( A )
( B )
( C )
SC(H6DO)-7
STARTING/CHARGING SYSTEMS
STARTER
2) Remove bolts which hold switch assembly, and
remove switch assembly, plunger and plunger
spring from starter as a unit.
NOTE:
Be careful because pinion gap adjustment washer
may sometimes be used on the mounting surface
of switch assembly.
3) Remove both through-bolts and brush holder
screws, and detach rear bracket and brush holder.
NOTE:
Before removal, confirm the attachment locations
of brush holder and rear bracket.
4) Remove armature and yoke from the front brack-
et.
5) Remove packing A, three planetary gears, pack-
ing B and plate.
NOTE:
Before removal, confirm the inserting location of
packing A.
(A) Switch ASSY
(B) Plunger
(A) Brush holder
(B) Rear bracket
SC-00149
( A )
( B )
SC-00150
( A )
( B )
(A) Armature
(B) Ball
(C) Yoke
(D) Front bracket
(A) Packing A
(B) Planetary gear
(C) Plate
(D) Packing B
SC-00151
( A )
( B )
( C )
( D )
SC-00152
( D )
( C )
( B )
( A )
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