Subaru Legacy III (2000-2003 year). Service manual — part 672
DI-42
DIFFERENTIALS
REAR DIFFERENTIAL FOR VA-TYPE
18) Remove self-locking nuts connecting rear dif-
ferential to rear crossmember.
19) Remove rear differential stud bolt from rear
crossmember bushing.
NOTE:
Carefully adjust angle and position of transmission
jack and jack stand as required during stud bolt re-
moval.
20) After removing rear differential stud bolt from
rear crossmember, lower transmission jack stand.
Do not allow rear drive shaft to strike lateral link
bolt.
21) Pull out axle shaft from rear differential.
NOTE:
If axle shaft is difficult to remove from rear differen-
tial, use a tire lever to remove it.
22) Take down transmission jack.
23) Secure rear drive shaft to lateral link using wire.
24) Remove protector and rear differential member
plate from rear differential.
B: INSTALLATION
1) Insert protector and plate to rear differential.
2) Set rear differential to transmission jack.
NOTE:
Secure rear differential to transmission jack using a
band.
DI-00274
DI-00275
DI-00276
(A) Protector
(B) Rear differential member plate
(A) Protector
(B) Rear differential member plate
DI-00277
DI-00278
( A )
( B )
DI-00278
( A )
( B )
DI-43
DIFFERENTIALS
REAR DIFFERENTIAL FOR VA-TYPE
3) Install ST to rear differential.
ST
28099PA090
OIL SEAL PROTECTOR
4) Insert the spline shaft until the spline portion is
inside the side oil seal.
5) Remove ST from rear differential.
ST
28099PA090
OIL SEAL PROTECTOR
6) Completely insert axle shaft into rear differential
by pressing rear differential.
7) Adjust transmission jack as required so rear dif-
ferential stud bolt is properly inserted into rear
crossmember bushing.
8) After rear differential stud bolt has been inserted
into rear crossmember bushing, raise transmission
jack to make jack rear differential level.
9) Temporarily tighten rear crossmember self-lock-
ing nuts.
10) Remove band from rear differential. Raise rear
differential just enough to move transmission jack
away from it.
11) Install rear differential front member.
Tightening torque:
T1: 65 N·m (6.6 kgf-m, 48 ft-lb)
T2: 110 N·m (11.2 kgf-m, 81 ft-lb)
DI-00300
ST
DI-00289
ST
DI-00281
DI-00282
DI-00283
DI-00269
DI-00284
T2
T1
DI-44
DIFFERENTIALS
REAR DIFFERENTIAL FOR VA-TYPE
12) Tighten self-locking nuts.
Tightening torque:
70 N·m (7.1 kgf-m, 51 ft-lb)
13) Tighten protector nut.
Tightening torque:
65 N·m (6.6 kgf-m, 48.0 ft-lb)
14) Take down transmission jack.
15) Install propeller shaft.
<Ref. to DS-15, INSTALLATION, Propeller Shaft.>
16) Install heat shield cover.
17) Install rear exhaust pipe and muffler.
C: DISASSEMBLY
To detect real cause of trouble, inspect the follow-
ing items before disassembling.
• Tooth contact of crown gear and pinion, and
backlash
• Runout of crown gear at its back surface
• Turning resistance of drive pinion
1) Set ST on vise and install the differential assem-
bly to ST.
ST
398217700
ATTACHMENT
2) Drain gear oil by removing plug.
3) Remove rear cover by loosening retaining bolts.
4) Replace air breather cap.
NOTE:
Do not attempt to replace the air breather cap un-
less necessary.
5) Remove right and left lock plates.
DI-00269
DI-00272
DI-00129
ST
(A) Air breather cap
(B) Rear cover
DI-00130
DI-00131
( A )
( B )
DI-00132
DI-45
DIFFERENTIALS
REAR DIFFERENTIAL FOR VA-TYPE
6) Remove right and left holders with ST.
ST
399780111
WRENCH
7) Pull out differential assembly from differential
case.
NOTE:
Be careful not to hit the teeth against the case.
8) Remove bearing race from right and left holders
with ST1 and ST2.
ST1
499705401
BEARING OUTER RACE
PULLER ASSY
ST2
499705404
OUTER RACE PULLER
SEAT
9) Remove oil seal from right and left holders with
screwdriver.
10) Extract bearing cone with ST1 and ST2.
NOTE:
• Do not attempt to disassemble the parts unless
necessary.
• Set puller so that its claws catch the edge of the
bearing cone.
• Never mix up the right and left hand bearing rac-
es and cones.
ST1
899524100
PULLER SET
ST2
399520105
SEAT
11) Remove crown gear by loosening crown gear
bolts.
(A) Bearing race
(B) Holder
DI-00133
ST
DI-00134
DI-00135
( A )
( B )
ST1
ST2
DI-00136
DI-00137
ST2
ST1
DI-00068
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст