Subaru BRZ (2012 year). Service manual — part 6
NT-2
Note
NOTE
1. Note
A: BASIC REPAIR HINT
This section describes basic points that the service operator must understand before performing the service
operation.
1. APPEARANCE
• Always wear clean work clothing.
• Wear a cap and protective shoes.
2. PROTECTION OF VEHICLE UNDER MAINTENANCE AND PREPARATION OF TOOLS/
EQUIPMENT
• Before work, cover the vehicle body. (Ex. grille cover, fender cover, seat cover and floor mat cover)
• Before performing the service operation, prepare tools, equipment, container box, grease and cloth etc.
3. SAFETY
• Before work, set the wheel stoppers to secure
the vehicle.
• When performing work by multiple workers, call
to each other to make sure that service operation is
performed safely.
• Before starting engine, ventilate the room.
• When performing the service operation of high-
temperature parts like muffler, rotating parts like
fan and other movable parts, be careful not to get
burned or injured.
• For the jack-up and lift up, set the tool to the
proper location to support the vehicle correctly. And
use the safety device properly when lifting up.
4. SERVICE OPERATION
• By identifying the vehicle problems thoroughly
before work, service operation will be performed ef-
fectively.
• Before removing parts, confirm the installation
condition or the damage of the parts.
• To reinstall parts properly, leave a note of the
condition before work as necessary.
• For a part which needs positioning, take appro-
priate action such as putting alignment marks.
• For a removed part, clean it as necessary and
check for damage and defect before installation.
(1)
Fender cover
(3)
Tray
(5)
Container box
(2)
Tools/equipment case
(4)
Oil
(6)
Cloth
(4)
(3)
(2)
(5)
(6)
NT-00445
(1)
NT-3
Note
NOTE
5. REMOVED PART
• A removed part must be organized to avoid mixing up with similar parts. When same parts are used in mul-
tiple locations, such as pistons in engine, manage the parts by using labels with cylinder No. so that the parts
are not installed to the wrong location.
• Always replace nonreusable parts such as gasket and O-ring with new parts.
• After work, have a customer confirm the replaced part.
6. WHEN REMOVING BATTERY
• To prevent damaging the retainer & molding assembly, completely close the front door glass on driver's
and passenger's sides before removing the battery.
• When removing battery, power supply is cut off and the information stored in the computer memory is vol-
atilized. Therefore, setting information of some device is initialized to the factory default. The device and
functions initialized by removing battery are as follows.
7. ADJUSTMENT SERVICE PROCEDURES PERFORMED BEFORE DELIVERY TO CUSTOM-
ER
Perform the following procedures before delivering the vehicle to the customer according to maintenance
performed and parts replaced.
No.
Item
Procedures for connecting the battery
1
Clock
Set to the clock to the current time.
2
Temperature setting of fully automatic air conditioner (Set-
ting made by customer)
Restore to the setting before removing battery.
3
Power window system
Perform initialization of automatic full open/close of driver's
window (power window system).
4
Steering lock system (Models with keyless access)
If the engine does not start, initialize the steering lock sys-
tem.
5
Electronic throttle system
Turn the ignition switch to ON, and wait 10 seconds before
starting the engine.
6
Engine control system
With no electronic loads applied, allow the engine to idle
until it is completely warmed up (until the radiator fan is acti-
vated two times or more).
7
Past trouble history (memory code)
—
No.
Item
Check points
Adjustment procedures
Adjustment procedures also per-
formed when replacing parts
1
Each device location
• Steering
• Room mirror
• Door mirror
• Seat
• Air conditioning vent grille
Are all devices in the
same positions as when
the vehicle was received
from the customer?
Adjust all devices to be in
the same positions as
when the vehicle was
received from the cus-
tomer.
During device removal/installation
procedures
• Motor, instrument panel, steer-
ing column and similar parts
• Room mirror, roof trim and sim-
ilar parts
• Door mirrors, door panels and
similar parts
• Seats, floor carpet, parking
brake lever and similar parts
• Vent grilles, instrument panel,
console box and similar parts
2
Position of all switches
• Wipers, lights (AUTO or
OFF)
• Illumination control
• Room light
• Seat heater and similar
parts
Are all switches in the
same positions as when
the vehicle was received
from the customer?
Return all switches to the
same positions as when
the vehicle was received
from the customer.
During switch removal/installa-
tion procedures
3
Antenna position
Is the antenna in the same
positions as when the
vehicle was received from
the customer?
Adjust antenna position.
During antenna removal/installa-
tion procedures and car wash
NT-4
Note
NOTE
B: NOTE
This is the information that can improve the effi-
ciency of maintenance and assure the sound work.
1. CAR WASH
• Perform procedures in a clean location and take
measures to protect from dust.
• Before disassembly, clean all parts except for
assembly parts with steam etc. When steam clean-
ing, use vinyl tape or similar material to plug up
parts such as the air breather, oil level gauge and
connectors so as to prevent steam from getting in-
side such parts.
• Use new white kerosene or similar liquid as the
cleaning solution.
• Never wash rubber parts, such as o-rings, gas-
kets and oil seals, using cleaning solution.
2. FASTENERS NOTICE
Tighten the bolts and nuts to the specified torque.
Do not apply paint, lubricant, rust retardant or other
substance to the surface around bolts, nuts, etc. It
may cause troubles with tightening to the specified
torque and result in looseness and other problems
of bolts and nuts.
3. STATIC ELECTRICITY DAMAGE
Do not touch the control modules, connectors, logic
boards and other such parts when there is a risk of
static electricity. Always use a static electricity pre-
vention cord or touch grounded metal for the elimi-
nation of static electricity before conducting work.
4. BATTERY
When removing the battery terminal, always be
sure to turn the ignition switch to OFF and discon-
nect the battery ground terminal first.
For models equipped with the keyless access with
push button start system, turn off all power supply
(indicator of the push button ignition switch goes
off) before disconnecting the battery ground termi-
nal.
5. BACKUP/POWER SUPPLY FUSE
The 30A fuse is moved from position (A) to (B) as
shown in the figure below to prevent battery con-
sumption when vehicles are delivered. Remove the
fuse from (B) and install in (A) as shown in the fig-
ure below. Removing the fuse from (B) deactivates
control during shipping (delivery mode).
6. IMMOBILIZER RELATED PART
Do not replace parts which have an immobilizer ID
(all ignition keys, combination meter (except for
Canada), body integrated unit, ECM and SCM (for
Canada), access key, keyless access CM, steering
lock CM and ID code box (for Canada) with parts
from other vehicles.
7. SERVICE PARTS
Use genuine parts for maximum performance and
maintenance when conducting repairs. Subaru/FHI
will not be responsible for poor performance result-
ing from the use of parts except for genuine parts.
8. PROTECTING VEHICLE UNDER MAIN-
TENANCE
Make sure to attach the fender cover, seat covers,
etc. before work.
9. ENSURING SECURITY DURING WORK
When working in a group of two or more, perform
the work with calling each other to ensure mutual
safety.
(A)
(B)
NT-00457
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