Suzuki Grand Vitara JB627. Service manual — part 126
2B-18 Front Suspension:
Installation
1) When installing stabilizer, loosely assemble all
components while insuring that stabilizer is centered,
side-to-side.
2) Install stabilizer bar (1), stabilizer bushing (2) and
stabilizer mounting bracket (3) to suspension frame.
NOTE
• For correct installation of stabilizer bar,
side-to-side, be sure that stopper ring (5)
on stabilizer bar aligns with stabilizer
bushing, both right and left, as shown in
figure.
• Install stabilizer bushing so that a cut (6)
becomes forward.
3) Tighten stabilizer bar mounting bracket bolts (4) to
specified torque.
Tightening torque
Stabilizer bar mounting bracket bolt (a): 50 N·m (
5.0 kgf-m, 36.5 lb-ft)
4) Install P/S gear box assembly (1) and front
differential assembly (2) referring to “P/S Gear Case
Assembly Removal and Installation in Section 6C”
and “Front Differential Dismounting and Remounting:
Front in Section 3B”.
5) Install suspension frame.
CAUTION
!
Lug (2) in suspension frame (1) must be
mated to the corresponding hole in body.
And also engine front body side mounting
bolts (3) must be mated to the corresponding
holes (4) in suspension frame.
F: Forward
F
F
3
1
3
5
3
2
6
4, (a)
I5JB0D220003-02
1
2
I5JB0A220049-01
1
3
3
2
4
I6JB01220008-01
Front Suspension: 2B-19
6) Tighten suspension frame mounting bolts (1) and
engine front body side mounting nuts (2) to specified
torque.
CAUTION
!
If suspension frame mounting bolt is reused,
apply engine oil to thread, bearing and trunk
surface.
Tightening torque
Suspension frame mounting bolt (a): 135 N·m (
13.5 kgf-m, 98.0 lb-ft)
Engine front body side mounting nut (b): 55 N·m
(5.5 kgf-m, 40.0 lb-ft)
7) Remove chain hoist from engine and the rope (1)
from the radiator (2).
8) Install hood referring to “Hood Removal and
9) Install front propeller shaft referring to “Propeller
Shaft Removal and Installation in Section 3D”.
10) Install P/S oil line referring to the figure in “P/S Hose
/ Pipe Components in Section 6C”.
11) Connect steering lower shaft from pinion shaft
Steering referring to “Steering Lower Shaft Assembly
Removal and Installation in Section 6B”.
12) Connect front height sensor connector (1) (if
equipped with head light auto leveling system) and
then detach clip (2).
13) Connect front fender lining clip (1) (if equipped with
head light auto leveling system).
2,(b)
1,(a)
I6JB01220009-01
1
2
I5JB0A220046-01
1
2
I5JB0A220043-01
1
I5JB0A220042-01
2B-20 Front Suspension:
14) Install stabilizer joints (1), and tighten nuts to
specified torque. When tightening, hold stud with
hexagon wrench.
Tightening torque
Stabilizer joint nut (a): 60 N·m (6.0 kgf-m, 43.5
lb-ft)
15) Install right side and left side front drive shaft
assembly referring to “Front Drive Shaft Assembly
Removal and Installation: Front in Section 3A”.
16) Install suspension control arm referring to
“Suspension Control Arm Removal and Installation”.
17) Install engine under cover.
18) Install wheels (right & left) and lower hoist.
19) After installation, be sure to fill specified power
steering fluid and bleed air referring to “P/S System
Air Bleeding Procedure in Section 6C”.
20) Adjust auto leveling headlight system (if equipped),
refer to “Initialization of Auto Leveling Headlight
System in Section 9B”.
Front Suspension Frame Check
S6JB0B2206017
Inspect for cracks, deformation or damage.
If defective, replace.
Front Stabilizer Bar, Bushing and/or Joint
Check
S6JB0B2206018
Stabilizer Bar
Inspect for damage or deformation.
If defective, replace.
Stabilizer Bushing
Inspect for damage, wear or deterioration.
If defective, replace.
Stabilizer Joint
1) Check for smooth rotation.
2) Check damages of ball stud.
3) Check damages of dust cover.
NOTE
Stabilizer joint (1) cannot be disassembled.
If there is any damage to either parts, stabilizer joint
assembly must be replaced as a complete unit.
Front Suspension Fasteners Check
S6JB0B2206019
Check each bolt and nut fastening suspension parts for
tightness. Tighten loose one, if any, to specified torque,
referring to “Front Suspension Construction”.
(a)
1
1
(a)
I5JB0A220055-01
I5JB0A220056-01
I5JB0A220057-01
I5JB0D220002-01
1
I4RH01220007-01
Front Suspension: 2B-21
Specifications
Tightening Torque Specifications
S6JB0B2207001
NOTE
The specified tightening torque is also described in the following.
“Front Suspension Construction: ”
“Front Strut Assembly Components: ”
“Front Wheel Hub Assembly and Steering Knuckle Components: ”
“Front Suspension Frame, Stabilizer Bar and/or Bushings Components: ”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Tie-rod end lock nut
65
6.5
47.0
Strut bracket nut
135
13.5
98.0
Brake hose mounting bolt
25
2.5
18.0
Stabilizer joint nut
60
6.0
43.5
Wheel speed sensor harness clamp bolt
11
1.1
8.0
Strut support nut
50
5.0
36.5
Wheel nut
100
10.0
72.5
Strut nut
70
7.0
51.0
Wheel hub housing bolt
50
5.0
36.5
Caliper carrier bolt
85
8.5
61.5
Drive shaft nut
220
22.0
159.5
Suspension arm ball joint nut
55
5.5
40.0
Wheel speed sensor bolt
11
1.1
8.0
Tie-rod end nut
45
4.5
32.5
Suspension control arm nut
135
13.5
98.0
Stabilizer bar mounting bracket bolt
50
5.0
36.5
Suspension frame mounting bolt
135
13.5
98.0
Engine front body side mounting nut
55
5.5
40.0
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