Suzuki Grand Vitara JB627. Service manual — part 326
9-iv Table of Contents
Headlight Washer Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . ..9D-2
Headlight Washer Operation Inspection (If
Equipped). . . . . . . . . . . . . . ..9D-2
Inspection of Headlight Washer Control
Module and Its Circuit (If Equipped). . . . ..9D-3
Repair Instructions . . . . . . . . . . . ..9D-4
Wipers and Washers Components . . . . . .9D-4
Washer Tank and Washer Pump Removal
and Installation . . . . . . . . . . . . ..9D-5
Washer Pump Inspection . . . . . . . . . 9D-5
Windshield Wiper Removal and Installation. . 9D-6
Windshield Wiper Motor Inspection. . . . . .9D-7
Rear Wiper Removal and Installation. . . . ..9D-8
Rear Wiper Motor Inspection . . . . . . . ..9D-9
Windshield Wiper and Washer Switch
Removal and Installation. . . . . . . . .9D-10
Windshield Wiper and Washer Switch
Inspection. . . . . . . . . . . . . . 9D-11
Rear Wiper and Washer Switch Removal and
Installation. . . . . . . . . . . . . ...9D-12
Rear Wiper and Washer Switch Inspection. ...9D-12
Rear Wiper Relay Removal and Installation . .9D-12
Rear Wiper Relay Inspection . . . . . . . 9D-13
Headlight Washer Switch Inspection (If
Equipped). . . . . . . . . . . . . . 9D-13
Headlight Washer Pump Removal and
Installation (If Equipped) . . . . . . . . .9D-13
Headlight Washer Nozzle Removal and
Installation (If Equipped) . . . . . . . . .9D-13
Specifications. . . . . . . . . . . . . .9D-14
Tightening Torque Specifications. . . . . ..9D-14
Glass / Windows / Mirrors . . . . . ...9E-1
General Description . . . . . . . . . . . .9E-1
Rear End Door Window Defogger System
Description . . . . . . . . . . . . . . 9E-1
Windshield Construction . . . . . . . . . .9E-1
Rear Quarter Window Construction . . . . . 9E-2
Diagnostic Information and Procedures. . . 9E-3
Rear End door Window Defogger Symptom
Diagnosis . . . . . . . . . . . . . . ..9E-3
Power Window Control System Symptom
Diagnosis . . . . . . . . . . . . . . ..9E-4
Power Door Mirror Control System Symptom
Diagnosis . . . . . . . . . . . . . . ..9E-4
Door Mirror Heater Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . ..9E-4
Repair Instructions . . . . . . . . . . . ..9E-5
Windshield Removal and Installation . . . . ..9E-5
Rear Quarter Window Removal and
Installation. . . . . . . . . . . . . . .9E-8
Front Door Window Components. . . . . ..9E-13
Front Door Glass Removal and Installation . ..9E-14
Front Door Window Regulator Removal and
Installation. . . . . . . . . . . . . ...9E-15
Front Door Window Regulator Inspection . . .9E-15
Rear Door Window Components . . . . . ..9E-16
Rear Door Glass Removal and Installation . ...9E-17
Rear Door Window Regulator Removal and
Installation . . . . . . . . . . . . . ...9E-18
Rear Door Window Regulator Inspection. . ..9E-18
Rear End Door Window Components . . . ...9E-19
Rear End Door Glass Removal and
Installation . . . . . . . . . . . . . ...9E-20
Rear End Door Window Defogger Relay
Inspection. . . . . . . . . . . . . . 9E-20
Rear End Door Window Defogger Wire
Inspection. . . . . . . . . . . . . . 9E-21
Rear End Door Window Defogger Wire
Repair. . . . . . . . . . . . . . . ..9E-21
Power Window Main Switch Inspection . . . 9E-21
Power Window Sub Switch Inspection. . . ..9E-23
Door Mirror Components. . . . . . . . ...9E-23
Door Mirror Removal and Installation. . . . 9E-24
Power Door Mirror Switch Inspection. . . . 9E-24
Power Door Mirror Actuator Inspection . . . .9E-24
Door Mirror Heater Inspection (If Equipped) . .9E-25
Door Mirror Heater Relay Inspection (If
Equipped). . . . . . . . . . . . . . 9E-25
Special Tools and Equipment . . . . . . ...9E-25
Recommended Service Material . . . . . ...9E-25
Security and Locks. . . . . . . . ...9F-1
General Description . . . . . . . . . . . . 9F-1
Key Coding Construction . . . . . . . . . 9F-1
Component Location . . . . . . . . . . ... 9F-1
Power Door Lock and Keyless Entry System
Component Location . . . . . . . . . . . 9F-1
Diagnostic Information and Procedures . . . 9F-2
Power Door Lock System Symptom
Diagnosis . . . . . . . . . . . . . . .. 9F-2
Power Door Lock System Operation
Inspection. . . . . . . . . . . . . . .. 9F-2
Keyless Entry System Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . .. 9F-3
Keyless Entry System Operation Inspection . ... 9F-4
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped). . . . . . 9F-4
Repair Instructions . . . . . . . . . . . .. 9F-5
Front Door Lock Assembly Components . . . 9F-5
Front Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . . . 9F-5
Front Door Lock Assembly Inspection . . . . 9F-7
Power Door Lock Switch Inspection. . . . . 9F-7
Door Key Cylinder Switch Inspection . . . . .. 9F-8
Power Door Lock Actuator Inspection. . . . . 9F-8
Rear Door Lock Assembly Components . . ... 9F-10
Rear Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . ... 9F-10
Rear Door Lock Assembly Inspection . . . ... 9F-10
Rear End Door Lock Assembly Components. 9F-11
Rear End Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . ... 9F-11
Rear End Door Lock Assembly Inspection. . 9F-12
Replacement of Transmitter Battery (Other
Table of Contents 9-v
Programming Transmitter Code for Keyless
Entry System (Other than Keyless Start
Model) . . . . . . . . . . . . . . . . 9F-13
Keyless Entry Receiver Removal and
Installation. . . . . . . . . . . . . ... 9F-13
Keyless Entry Receiver and Its Circuit
Inspection. . . . . . . . . . . . . . 9F-14
Specifications. . . . . . . . . . . . . . 9F-15
Tightening Torque Specifications. . . . . .. 9F-15
Special Tools and Equipment . . . . . . ... 9F-15
Recommended Service Material. . . . . ... 9F-15
Seats . . . . . . . . . . . . . . . 9G-1
Diagnostic Information and Procedures. . . 9G-1
Front Seat Heater Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . ..9G-1
Repair Instructions . . . . . . . . . . . ..9G-1
Front Seat Components. . . . . . . . . ..9G-1
Front Seat Removal and Installation. . . . ...9G-2
Front Seat Heater Switch (Driver and
Passenger Side) Inspection (If Equipped) . . 9G-2
Front Seat Heater Wire Inspection (If
Equipped). . . . . . . . . . . . . . ..9G-2
Rear Seat Components . . . . . . . . . ..9G-3
Rear Seat Removal and Installation . . . . ...9G-3
Specifications. . . . . . . . . . . . . ...9G-3
Tightening Torque Specifications. . . . . . 9G-3
Interior Trim . . . . . . . . . . . . 9H-1
Repair Instructions . . . . . . . . . . . ..9H-1
Floor Carpet Removal and Installation. . . . 9H-1
Head Lining Removal and Installation . . . . 9H-1
Console Box Components . . . . . . . . ..9H-3
Sun Roof / T-Top / Convertible Top . . .9I-1
General Description . . . . . . . . . . . .. 9I-1
Power Sun Roof System Description . . . . ... 9I-1
Diagnostic Information and Procedures. . . . 9I-1
Power Sun Roof System Symptom Diagnosis . . 9I-1
Repair Instructions . . . . . . . . . . . ... 9I-1
Sun Roof Glass Components . . . . . . . .. 9I-1
Sun Roof Glass Removal and Installation. . . 9I-2
Sun Roof Glass Adjustment. . . . . . . . . 9I-2
Sun Roof Switch Inspection . . . . . . . . . 9I-2
Sun Roof Motor Removal and Installation. . . 9I-3
Sun Roof System Circuit and Motor
Inspection. . . . . . . . . . . . . . ... 9I-3
Sun Roof Assembly Components . . . . . . 9I-4
Sun Roof Assembly Removal and Installation . . 9I-5
Sun Roof Assembly Disassembly and
Reassembly . . . . . . . . . . . . . ... 9I-6
Hood / Fenders / Doors . . . . . . . 9J-1
Repair Instructions . . . . . . . . . . . .. 9J-1
Hood Removal and Installation . . . . . . ... 9J-1
Hood Inspection and Adjustment . . . . . . 9J-1
Front Fender Components . . . . . . . . .. 9J-2
Front Fender Removal and Installation . . . ... 9J-2
Front Door Assembly Components . . . . . . 9J-3
Front Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-4
Rear Door Assembly Components. . . . . .. 9J-5
Rear Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-5
Rear End Door Assembly Components . . . .. 9J-6
Rear End Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-7
Specifications. . . . . . . . . . . . . ... 9J-8
Tightening Torque Specifications. . . . . . 9J-8
Special Tools and Equipment . . . . . . . . 9J-8
Recommended Service Material . . . . . . . 9J-8
Body Structure. . . . . . . . . . . 9K-1
Repair Instructions . . . . . . . . . . . ..9K-1
Front Bumper Components. . . . . . . . .9K-1
Rear Bumper Components . . . . . . . . .9K-2
Cowl Top Components. . . . . . . . . . 9K-2
Specifications. . . . . . . . . . . . . ...9K-3
Body Dimensions . . . . . . . . . . . . 9K-3
Panel Clearance. . . . . . . . . . . . 9K-10
Paint / Coatings . . . . . . . . . . 9L-1
General Description . . . . . . . . . . . . 9L-1
Anti-Corrosion Treatment Construction. . . ... 9L-1
Plastic Parts Finishing. . . . . . . . . . . 9L-2
Component Location . . . . . . . . . . ... 9L-2
Sealant Application Areas . . . . . . . . ... 9L-2
Under Coating Application Areas . . . . . . 9L-8
Anti-Corrosion Compound Application Area . . 9L-10
Exterior Trim . . . . . . . . . . . 9M-1
Repair Instructions . . . . . . . . . . . . 9M-1
Roof Drip Molding Removal and Installation (If
Equipped). . . . . . . . . . . . . . . 9M-1
Roof Rail Removal and Installation (If
Equipped). . . . . . . . . . . . . . . 9M-2
9-1 Precautions:
Body, Cab and Accessories
Precautions
Precautions
Precautions on Body, Cab and Accessories
S6JB0B9000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions for Body Service
Refer to “Precautions for Body Service”.
Fastener Caution for Body Service:
Refer to “Fastener Caution for Body Service”.
Cautions in Body Electrical System Servicing
Refer to “Cautions in Body Electrical System Servicing in Section 9A”.
Precautions for Discharge Headlight Service
Refer to “Precautions for Discharge Headlight Service (If Equipped) in Section 9B”.
Precautions for Body Service
S6JB0B9000002
WARNING
!
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
When servicing vehicle body, if shock may be applied to air bag system component parts, remove
those parts beforehand.
Fastener Caution for Body Service
S6JB0B9000003
CAUTION
!
• Fasteners are important attaching parts in that they could affect the performance of vital
components and systems, and/or could result in major repair expense. They must be replaced with
one of the same part number of with an equivalent part if replacement become necessary.
• Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.
Wiring Systems: 9A-1
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System Servicing
S6JB0B9100001
When servicing the electric systems, observe the cautions described in “Precautions for Electrical Circuit Service in
Section 00” to protect electrical parts and to prevent a fire.
General Description
Abbreviations
S6JB0B9101001
Refer to the “Abbreviations in Section 0A” for the general abbreviations.
ESP
®
is a registered trademark of Daimler Chrysler AG.
Wire / Connector Color Symbols
S6JB0B9101002
Refer to “Wire Color Symbols in Section 0A”.
Abbreviation
Full term
Abbreviation
Full term
2WD
2 wheel drive vehicles
ILL
Illumination
4WD
4 wheel drive vehicles
IND
Indicator
A/B
Air bag
INT
Intermittent
A/LEV
Auto leveling
J/B
Junction block
ACC
Accessory
J/C
Joint connector
CAN
Controller area network
KLS
Keyless start system
COMB
Combination
L
Left
DSL
Diesel engine
LED
Light emitting diode
ELCM
EVAP leak check module
LHD
Left hand drive vehicle
ESP
®
Electronic stability program
LO
Low
FWD
Forward
P/N
Power normal
HI
High
R
Right
HID
High intensity discharge
RHD
Right hand drive vehicle
HLC
Head light cleaner
ST
Starter
IF EQPD
If equipped
VSV
Vacuum switching valve
IG COIL
Ignition coil
5 dr
5 door
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