Opel Frontera UBS. Service manual — part 622
CLUTCH
7C–1
TRANSMISSION
CLUTCH
CONTENTS
Service Precaution
7C–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
7C–2
. . . . . . . . . . . . . . . . . . . . .
Diagnosis
7C–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Assembly
7C–9
. . . . . . . . . . . . . . . . . . . . . . . .
Clutch Assembly and Associated Parts
7C–9
. . .
Removal
7C–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–10
. . . . . . . . . . . . . . . . . .
Installation
7C–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Control
7C–17
. . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Control Parts
7C–17
. . . . . . . . . . . . . . . . . . .
Removal
7C–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–18
. . . . . . . . . . . . . . . . . .
Installation
7C–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment
7C–19
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Cylinder
7C–22
. . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7C–22
. . . . . . . . . . . . . . . . . . . .
Disassembly
7C–23
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–23
. . . . . . . . . . . . . . . . . .
Reassembly
7C–23
. . . . . . . . . . . . . . . . . . . . . . . . . .
Slave Cylinder
7C–24
. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7C–24
. . . . . . . . . . . . . . . . . . . .
Disassembly
7C–24
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–24
. . . . . . . . . . . . . . . . . .
Reassembly
7C–25
. . . . . . . . . . . . . . . . . . . . . . . . . .
Damper Cylinder
7C–26
. . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7C–26
. . . . . . . . . . . . . . . . . . . .
Disassembly
7C–26
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7C–26
. . . . . . . . . . . . . . . . . .
Reassembly
7C–26
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
7C–27
. . . . . . . . . . . . .
General Specifications
7C–27
. . . . . . . . . . . . . . . . .
Torque Specifications
7C–27
. . . . . . . . . . . . . . . . . .
Special Tools
7C–30
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFOMING SERVICE ON
OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastner in the
proper location. When you reolace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that requir a
replacement after removal. ISUZU will also call out
the fasteners that requir thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED , do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fastners or fastner
joint interfaces. Generally,such coatings adversely
affect the fastner torque and the joint clamping force,
and may damage the fastner. When you install
fasteners, use the correct tightening sequence and
specifications. Following these instructions can
help you avoid damage to parts and systems.
CLUTCH
7C–3
Master Cylinder
(6VE1 LHD)
A07RW007
(6VE1 RHD)
A07RW066
7C–4
CLUTCH
(4JX1)
A07RW067
Damper Cylinder
(Except 6VE1 LHD)
A07RS004
In order to reduce the occurrence of noises at the clutch
hydraulic system, the damper cylinder is used in the
clutch hydraulic line between the master cylinder and
slave cylinder.
CLUTCH
7C–5
Slave Cylinder
A07RS005
Pressure Plate Assembly
A07RS006
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