Opel Frontera UBS. Service manual — part 187

4D2–4

TRANSFER CASE (TOD)

3. Tighten the transfer case bolts (see the figure below).

Torque : 46 N·m (4.7 kg·m/34 lb ft)

261RW004–1

4. Tighten the propeller shaft bolts.

Torque : 63 N·m (6.4 kg·m/46 lb ft)

4D2–5

TRANSFER CASE (TOD)

Transfer Rear Oil Seal

Transfer Rear Oil Seal and Associated Parts

261RW005

Legend

(1) Oil Seal
(2) End Nut and Rear Companion Flange

Removal

1. Remove the rear propeller shaft from the transfer

case.

2. Using the flange holder 5-8840-0133-0 (J-8614-11),

remove the end nut.

3. Using the universal puller, remove the rear

companion flange, washer and O-ring.

4. Remove the oil seal from the transfer rear case.

Installation

1. Apply engine oil to the oil seal outer surfaces. Fill the

oil seal lip with grease (Besco L2).

261RW006

Legend

(1) Inside
(2) Outside

4D2–6

TRANSFER CASE (TOD)

2. Using the oil seal installer 5-8840-2412-0 (J-42804),

install the oil seal.

NOTE: When installing the oil seal, pay attention to the
direction.

261RW051

Rear Output Shaft Oil Seal

Distance between the transfer case end and oil seal.

NOTE: When installing the oil seal to the specified
dimension, be careful not to damage it.

Distance : 9.85 — 10.35mm (0.39 — 0.41 in)

A04RW004

3. Mount the rear companion flange, O-ring , washer,

and nut to the transfer case in this order.

4. Using the flange holder 5-8840-0133-0 (J-8614-11),

install a new end nut.

Torque : 167 N·m (17 kg·m /123 lb ft)

5. Using the punch 5-8840-2293-0 (J-39209), stake the

end nut at two spots.

NOTE: Check the staked end nut is free from cracks.

266RW028

260RW007

6. Install the rear propeller shaft to the transfer case and

tighten to the specified torque.

Torque : 63 N·m (6.4 kg·m /46 lb ft)

4D2–7

TRANSFER CASE (TOD)

TOD ECU

Removal

1. Disconnect the ground cable.
2. Move the right-hand seat forward and remove the

second seat foot rest (1).

3. Disconnect the connector from the ECU (2).
4. Remove the bolts and detach the ECU (2) from the

bracket.

F07RW021

Installation

1. Perform the removal step in reverse order.