Opel Frontera UBS. Service manual — part 2580

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–183

240RY00022

7A–184

AUTOMATIC TRANSMISSION (AW30-40LE)

REASSEMBLY OF MAJOR COMPONENTS (1)

248L100002

Reassembly steps

▲

1. Bearing

▲

2. Rear planetary gear, second brake drum

and output shaft

▲

3. Snap ring

▲

4. Second brake piston sleeve

▲

5. One–way clutch

▲

6. Flange plate and disc

▲

7. Snap ring

▲

8. Drum

▲

9. Front planetary gear and bearing

▲

10. Snap ring

▲

11. Race

▲

12. Second coast brake band

▲

13. E–ring and pin

▲

14. Bearing and race

▲

15. Race

▲

16. Front planetary ring gear

▲

17. Bearing and race

▲

18. Direct clutch and forward clutch

▲

19. Second coast brake piston assembly

▲

20. Snap ring

▲

21. Race

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–185

▲

22. OD support

▲

23. Snap ring

▲

24. Flange, plate and disc

▲

25. Snap ring

▲

26. Bearing and race

▲

27. OD planetary ring gear

▲

28. Bearing and race

▲

29. Race

▲

30. OD planetary gear and OD direct clutch

▲

31. Bearing

▲

32. Race

▲

33. Oil pump

7A–186

AUTOMATIC TRANSMISSION (AW30-40LE)

247RY00008

247RY00009

247RY00010

246RY00003

Important operations

1. Bearing

Coat the assembled bearing and race with petroleum jelly
and install it onto the case.

2. Rear planetary gear, second brake drum and output

shaft
Align the teeth of the second brake drum, flanges, discs
and plates as shown in the figure.

Align the splines of the transmission case and the
assembled rear planetary gear, second brake drum and
output shaft, indicated by A in the figure at left.

3. Snap ring

Using snap ring pliers, install the snap ring.

Assemble bearing and race (reference)

mm (in.)

Bearing and race

Diameter

Inside

39.2 (1.543)

Outside

57.7 (2.272)