Opel Frontera UBS. Service manual — part 949

2A – 14 POWER STEERING

4.

Universal Joint Bolt

Make a setting mark across the coupling flange and
worm shaft to ensure reassembly of the parts in the
original position.

5.

Gear Box Mounting Bolt and Nut

Push the stabilizer bar aside and remove the bolts
and nuts.

6.

Gear Box

INSTALLATION

6.

Gear Box

Align the setting marks made at removal.

5.

Gear Box Mounting Bolt and Nut

Gear Box Mounting

Bolt and Nut Torque

N·m (kg·m/lb·ft)

44 (4.5 / 33)

4.

Universal Joint Bolt

Coupling Clamp Bolt Torque

N·m (kg·m/lb·ft)

25 (2.5 / 18)

POWER STEERING 2A – 15

3.

Pitman Arm

Align the notched tooth.

2

Nut

Pitman Arm Nut Torque

N·m (kg·m/lb·ft)

216 (22.0 / 159)

1.

Pipe

Pipe Nut Torque

N·m (kg·m/lb·ft)

44 (4.5 / 33)

2A – 16 POWER STEERING

POWER STEERING PUMP (6VD1, 6VE1 Engine Models)

6

5

3

4

5

1

2

Removal Steps

1.

Drive belt

2.

Pulley

3.

Hose, suction

4.

Hose, flexible

5.

Bolt

6.

Pump assembly

Installation Steps

6.

Pump assembly

5.

Bolt

4.

Hose, flexible

3.

Hose, suction

2.

Pulley

1.

Drive belt

REMOVAL

Preparation:

•

Drain the engine coolant.

•

Place a drain pan below the pump.

•

Remove the air cleaner duct (1) and the radiator
upper hose (2).

436RW006

1

2

436RW005

POWER STEERING 2A – 17

1.

Drive Belt

2.

Pulley

3.

Hose, Suction

4.

Hose, Flexible

5.

Bolt

6.

Pump Assembly

CAUTION:
When removing the pump assembly, be careful not to
damage the wiring harness under the pump housing.

INSTALLATION

6.

Pump Assembly

Connect the harness under the pump housing.

5.

Bolt

Pump Bolt Torque

N·m(kg·m/lb·ft)

46 (4.7 / 34)

4.

Hose, Flexible

Eye Bolt Torque

N·m (kg·m/lb·ft)

54 (5.5 / 40)

3.

Hose, Suction

2.

Pulley

Install the pulley onto the power steering pump and
tighten the nut to specified torque.

Pulley Nut Torque

N·m (kg·m/lb·ft)

78 (8.0 / 58)

1.

Drive Belt

•

Install the air cleaner duct and the radiator upper
hose.

•

Refill the engine coolant.

•

Fill and bleed the system. Refer to “Bleeding the
Power Steering System” in this section.