Opel Frontera UBS. Service manual — part 1544
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MUA MODEL 7B1 – 57
Starter Motor
1. Install the starter motor to the engine rear plate.
Starter Motor Bolt Torque
kg·m (lb·ft/N·m)
8.0 ± 1.6 (58 ± 12/78 ± 16)
Engine Rear Mounting and Mounting Member
1. Install the engine rear mounting to the transmission.
Rear Mounting Bolt Torque
kg·m (lb·ft/N·m)
4.2 ± 0.5 (30 ± 3.6/41 ± 4.9)
2. Install the mounting member 1 to the mounting
rubber 2.
Mounting Rubber Nut Torque
kg·m (lb·ft/N·m)
5.1 ± 0.6 (37 ± 4.3/50 ± 6)
3. Install the mounting member to the sidemembers.
Mounting Member Bolt Torque
kg·m (lb·ft/N·m)
5.1 ± 0.6 (37 ± 4.3/50 ± 6)
Slave Cylinder
Install the slave cylinder to the transmission case.
Slave Cylinder Bolt Torque
kg·m (lb·ft/N·m)
4.1 ± 1.0 (30 ± 7.2/40 ± 10)
Harness Connector
Disconnect the 4WD switch connectors back up light
switch connector and speedometer sensor connector.
220LV019
TDC Sensor (4JA1TC Model)
Connect the TDC sensor from the transmission housing.
220R200001
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MUA MODEL 7B1 – 59
Exhaust Pipe
1. Connect the front exhaust pipe and 2nd-3rd exhaust
pipe.
2. Install the exhaust pipe bracket to the transmission
case.
220LV018
Transfer Case Protector (Except 00 Year or Subsequent
ones)
1. Install the transfer case protector 1 to the mounting
member 2 and the sidemebers 3.
2. Tighten the transfer case protector bolts to the
specified torque.
Transfer Case Protector Bolt Torque
kg·m (lb·ft/N·m)
3.7 ± 1.0 (26.8 ± 7.2/36.3 ± 9.8)
Gear Shift Lever and Transfer Change Lever
1. Replenish the transmission case and the transfer
case with the specified engine oil.
Transmission and Transfer Case Oil
lit (US/UK qt.)
Transmission Case
2.95 (3.12/2.6)
Transfer Case
1.45 (1.53/1.28)
2. Install the gear shift lever to the gear control box.
Shift Lever Cover Bolt Torque
kg·m (lb·ft/N·m)
2.0 ± 0.2 (14.5 ± 1.5/19.6 ± 1.96)
3. Install the dust cover.
4. Insert the transfer change lever to the transfer case.
Change Lever Retainer Bolt Torque
kg·m (lb·ft/N·m)
2.0 ± 0.2 (14.5 ± 1.5/19.6 ± 1.96)
5. Install the grommet.
6. Install the front console assembly and center console
assembly.
7. Install the gear shift lever and the transfer change
lever knobs.
235RT004
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