Opel Frontera UBS. Service manual — part 1744
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8F–47
BODY STRUCTURE
Removal
CAUTION: For precautions on installation or
removal of SRS—air bag system, refer to
Supplemental Restraint System (SRS) — AIR BAG in
Restraint section.
1. Disconnect the battery ground cable.
2. Remove front console assembly.
D
Remove the 4 fixing screws and disconnect the
switch connectors.
3. Remove lower cluster assembly.
D
Remove the 3 fixing screws (1) in order to
disconnect the cigarette lighter (3) and the
illumination (2) connectors.
740RS014
4. Remove glove box.
D
Remove the 2 fixing screws.
740RW104
5. Remove instrument panel passenger lower cover
assembly.
D
Remove the 7 fixing screws (1) and 1 clip (2).
740RW103
6. Remove passenger knee bolster reinforcement
assembly.
D
Remove the 4 fixing bolts (2) and 4 nuts (1).
740RS011
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8F–48
BODY STRUCTURE
7. Remove instrument panel driver lower cover
assembly.
D
Remove the engine hood opener fixing screws.
D
Remove the 2 fixing screws (2), 1 fixing bolt (3), and
1 clip (4). Pull out the fasteners at the 4 positions
(1).
740RW105
8. Remove driver knee bolster assembly (W/SRS).
D
Remove the 6 fixing nuts.
740RW122
9. Remove front defroster grille.
D
Pry 8 claws on the front side toward you side (room
side) and raise the grille upward.
10. Remove instrument panel assembly.
D
Remove the 2 fixing bolts on the SRS adjust bracket
and the cross beam under the passenger inflator
module (W/SRS).
CAUTION: For precautions on installation or
removal of SRS — air bag system, refer to
Supplemental RestraintSystem (SRS) — AIR BAG in
Restraint section.
827RW031
D
Disconnect the 3 air conditioner control cables on
the unit side.
D
Remove the instrument harness connectors (5
connectors on the drivers side and 3 connectors on
the passenger side), the passenger inflator module
connector, the radio antenna cable plug, and the
ground cable fixing bolt on the center bracket.
D
Remove the 4 bolts (4) and the 2 nuts (3) under the
instrument panel assembly, and the upper left and
the upper right bolts (2) and the center nut (1).
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8F–49
BODY STRUCTURE
740RW106
11. Remove passenger inflator module (W/SRS).
D
From the back of the instrument panel, remove the
4 fixing nuts (2) on the passenger inflator module (3)
and the 2 fixing nuts (1) and washers on the support
bracket (4), then disengage the 2 clips in order to
remove the passenger inflator module.
827RW032
12. Remove instrument panel cluster assembly.
D
Remove the 5 fixing screws (2) and pull the main
unit toward you and remove the clips at the 4
positions (1). Disconnect the switch connectors.
740RW107
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8F–50
BODY STRUCTURE
13. Remove meter assembly.
D
Remove the 4 meter assembly fixing screws and
disconnect the meter harness connectors.
821RS034
14. Remove control lever assembly.
D
Refer to Control Lever Assembly And/Or Control
Cables in Heating And Ventilation section.
15. Remove radio assembly.
D
Remove 2 fixing screws.
16. Remove vent duct assembly.
D
Remove 5 fixing screws.
17. Remove instrument harness assembly.
D
Remove the 4 fixing screws, fasteners at the 4
positions and the clips at the 7 positions.
18. Remove side defroster grille.
NOTE: For the order of removal steps in which each
items contained in the instrument panel assembly are
removed individually, refer to the chart.
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