Isuzu Rodeo UE. Service manual — part 86
TRANSFER CASE
4D–7
Removal
NOTE: Before removing transmission and transfer
assembly from vehicle, change the transfer mode to 2WD
using the 4WD push button switch on dash panel.
1. Disconnect battery ground cable.
2. Remove transfer control lever knob (1).
3. Remove lower cluster assembly (2).
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4. Remove rear console (3).
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5. Remove center console (4).
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6. Remove grommet assembly and transfer control
lever (5).
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4D–8
TRANSFER CASE
7. Raise and support vehicle with suitable stands. Drain
transfer case fluid.
8. Remove transfer protector (6) and fairing plate (7).
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9. Remove rear propeller shaft (8) and front propeller
shaft (9).
NOTE: Apply alignment marks on the flange at both front
and rear sides.
10. Disconnect harness connectors and clip.
Connector: transfer switch, 2WD–4WD actuator,
speed sensor.
11. Support transmission case with a transmission jack.
12. Remove the top position bolt from transfer control
lever hole and others under the floor.
Remove transfer case (10) from the vehicle.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the input shaft spline as shown in the figure.
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TRANSFER CASE
4D–9
2. Install transfer case (10) to the transmission. Tighten
transfer bolts as shown in the figure.
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3. Remove the transmission jack from transmission
side.
4. Connect harness connectors and clip.
Connector: transfer switch, 2WD–4WD actuator,
speed sensor.
5. Install rear propeller shaft (8) and front propeller shaft
(9).
Torque: 63 N·m (46 lb ft)
6. Install transfer protector (6) and fairing plate (7).
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4D–10
TRANSFER CASE
7. Fill transfer case fluid.
8. Lower the vehicle.
Install grommet assembly and transfer control lever
(5).
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9. Install center console (4), rear console (3) and lower
cluster assembly (2).
10. Install transfer control lever knob (1).
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